• Title/Summary/Keyword: Vibration detection

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A Study on the Fault Detection of Auto-transmission according to Gear Damage (기어손상에 따른 자동변속기의 결함 검출에 관한 연구)

  • Park, Ki-Ho;Jung, Sang-Jin;Wee, Hyuk;Kim, Jin-Seong;Han, Kwan-Su;Kim, Min-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.1
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    • pp.47-56
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    • 2008
  • This paper presents a detecting technique for the improvement in quality by appling the various vibrational characteristics theory. The object of this study is to objectively point out faulty gear by developing the program which can be used to analyze and predict the vibrational characteristics caused by gear wear, deformation and nick of auto-transmission. The fault detection methods by vibrational signal analysis of gear have been progressed in the various fields of industry. These methods have the advantage of being easy to attach the accelerometer without discontinuance of the structure. But not all the methods are efficient for finding early faults. So in the thesis, we completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

Defect Detection of Ship Engine using duplicated checking of vibration-data-distinction Method and Classification of fault-wave (이중화된 진동 정보 판별 기법과 고장 파형 분류를 이용한 선박 엔진의 고장 감지)

  • Lee, Yang-Min;Lee, Kwang-Young;Bae, Seung-Hyun;Shin, Il-Sik;Jang, Hwi;Lee, Jae-Kee
    • Journal of Navigation and Port Research
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    • v.33 no.10
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    • pp.671-678
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    • 2009
  • Recently, there have been some researches in the equipment fault detection based on shock and vibration information. Most research of them is based on shock and vibration monitoring to determine the equipment fault or not. Different with engine fault detection based on shock and vibration information we focus on detection of engine for boat and system control. First, it use the duplicated-checking method for shock and vibration information to determine the engine fault or not. If there is a fault happened, we use the integral to determine the error engine shock wave width and detect the fault area. On the other hand, we use the engine trend analysis and standard of safety engine to implement the shock and vibration information database. Our simulation results show that the probability of engine fault determination is 98% and the probability of engine fault detection is 72%

Investigation of the Acoustic Detection in Transformer Oil Using Sagnac Fiber Optic Sensor Array (Sagnac형 광섬유 배열센서를 이용한 유증 음답 탐지 연구)

  • Lee, Jog-Kil;Lee, Seung-Hong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2010.10a
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    • pp.533-534
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    • 2010
  • Fiber optic sensor has bee widely used in the industrial applications. For the application of acoustic detection of the high voltage electric transformer Sagnac interferometer can be used. In this paper several different materials of mandrel were used in the fiber sensor array. Based on the transformer oil fiber optic sensor is more sensitive than in the air.

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Numerical evaluation for vibration-based damage detection in wind turbine tower structure

  • Nguyen, Tuan-Cuong;Huynh, Thanh-Canh;Kim, Jeong-Tae
    • Wind and Structures
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    • v.21 no.6
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    • pp.657-675
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    • 2015
  • In this study, the feasibility of vibration-based damage detection methods for the wind turbine tower (WTT) structure is evaluated. First, a frequency-based damage detection (FBDD) is outlined. A damage-localization algorithm is visited to locate damage from changes in natural frequencies. Second, a mode-shape-based damage detection (MBDD) method is outlined. A damage index algorithm is utilized to localize damage from estimating changes in modal strain energies. Third, a finite element (FE) model based on a real WTT is established by using commercial software, Midas FEA. Several damage scenarios are numerically simulated in the FE model of the WTT. Finally, both FBDD and MBDD methods are employed to identify the damage scenarios simulated in the WTT. Damage regions are chosen close to the bolt connection of WTT segments; from there, the stiffness of damage elements are reduced.

Optical Detection of Red Blood Cell Aggregation under vibration (진동장에서의 적혈구 응집성을 측정하는 광학적 방법)

  • Jang, Ju-Hee;Park, Myung-Su;Ku, Yun-Hee;Shin, Se-Hyun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1510-1515
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    • 2004
  • Aggregability of red blood cells (RBCs) was determined by a laser backscattering light analysis in a microfluidic channel. Available techniques for RBC aggregation often adopt a rotational Couette-flow using bob-and-cup system for disaggregating RBCs, which causes the system to be complex and expensive. A disposable microfluidic channel and vibration generating mechanism were used in the proposed new detection system for RBC aggregation. Prior to measurement, RBC aggregates in a blood sample were completely disaggregated by applying vibration-induced shear. With the present apparatus, the aggregation indexes of RBCs can be easily measured with small quantities of blood sample. The measurements with the present aggregometer were compared with those of LORCA and showed a strong correlation between them. The aggregability of the defibrinogenated blood RBCs is markedly lower than that of the normal RBCs. The noble feature of this design is the vibration-induced disaggregation mechanism, which enables to incorporate disposable element that holds the blood sample.

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Study on the real time chatter detection method during the high accurate grinding process (정밀연삭시 발생하는 채터진동 실시간 감시에 대한 연구)

  • Kim, InWoong;Lee, SunPyo;Choi, Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.745-750
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    • 2014
  • The chatter vibration in the machining process plays bad role in machining quality such as high roughness as well as tool life and machine failure. And the grinding process under this risk in the fully automated factory is exposed to the unexpected mass machining quality problem. Studying the vibration signal of the hub bearing grinding process, the reason of chatter vibration was explained with the specific machining pattern of chatter. And this study suggests the chatter detecting method in the production line, which is monitoring the peak acceleration level around the natural frequencies of the specimen, and calculating kurtosis value by assuming the chatter is related to the resonance of the specimen. The suggested method was applied to the vehicle hub bearing grinding process and proved good to detecting the chatter induced machining quality problem.

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Development of Automatic Reactor Internal Vibration Monitoring System Using Fuzzy Peak Detection and Vibration Mode Decision Method

  • Kang, Hyun-Gook;Seong, Poong-Hyun;Park, Heui-Youn;Lee, Cheol-Kwon;Koo, In-Soo
    • Nuclear Engineering and Technology
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    • v.30 no.1
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    • pp.8-16
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    • 1998
  • In this work a method to detect the vibrational peak and to decide the vibrational mode of detected peak for core internal vibration monitoring system which is particularly concerned on the core support barrel (CSB) and fuel assemblies is developed. Flow induced vibration and aging process in the reactor internals cause unsoundness of the internal structure. In order to monitor the vibrational status of core internal, signals from the ex-core neutron detectors are transformed into frequency domain. By analyzing transformed frequency domain signal, an analyst can acquire the information on the vibrational characteristics of the structures, i.e., vibration frequencies of each component, vibrational level, modes of vibration, and the causes of the abnormal vibration, if any. This study is focused on the development of the automated monitoring system. Several methods are surveyed to define the peaks in power spectrum and fuzzy theory is used to automatic detection of the vibrational peaks. Fuzzy algorithm is adopted to define the modes of vibration using the peak values from fuzzy peak recognition, phase spectrum, and coherence spectrum.

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A Study on Detecting Changes in Injection Molding Process through Similarity Analysis of Mold Vibration Signal Patterns (금형 기반 진동 신호 패턴의 유사도 분석을 통한 사출성형공정 변화 감지에 대한 연구)

  • Jong-Sun Kim
    • Design & Manufacturing
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    • v.17 no.3
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    • pp.34-40
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    • 2023
  • In this study, real-time collection of mold vibration signals during injection molding processes was achieved through IoT devices installed on the mold surface. To analyze changes in the collected vibration signals, injection molding was performed under six different process conditions. Analysis of the mold vibration signals according to process conditions revealed distinct trends and patterns. Based on this result, cosine similarity was applied to compare pattern changes in the mold vibration signals. The similarity in time and acceleration vector space between the collected data was analyzed. The results showed that under identical conditions for all six process settings, the cosine similarity remained around 0.92±0.07. However, when different process conditions were applied, the cosine similarity decreased to the range of 0.47±0.07. Based on these results, a cosine similarity threshold of 0.60~0.70 was established. When applied to the analysis of mold vibration signals, it was possible to determine whether the molding process was stable or whether variations had occurred due to changes in process conditions. This establishes the potential use of cosine similarity based on mold vibration signals in future applications for real-time monitoring of molding process changes and anomaly detection.

A Study on Detection of Broken Rotor Bars in Induction Motors Using Current Signature Analysis (전류신호를 이용한 유도전동기의 회전자봉 결함검출에 관한 연구)

  • 신대철;정병훈
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.4
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    • pp.287-293
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    • 2002
  • The unexpected failure of the induction motor makes the downtime of production, and the cost of the process cessation enormous. To reduce the downtime and increase the reliability of the motor, the vibration measurements for the fault detection have been used previously. Recently motor current signature analysis(MCSA) has been adapted for the fault detection and diagnosis of the motors. MCSA provides a powerful analysis tool for detecting the presence of mechanical and electrical faults in both the motor and driven equipment. In this paper, the fault severity of the rotor bar has been derived in terms of the resistance change which is calculated from the equivalent circuit model. Results show that the fault of the rotor can be easily detected and the measured value of the resistance change is verified by the detected fault from on-site tests using MCSA for the induction motors in an iron foundry.

The comparison of AE and Acceleration transducer for the early detection on the low-speed bearing (저속 회전 베어링 결함 검출을 위한 AE와 가속도계 변환기 비교)

  • Kim, H.J.;Gu, D.S.;Jeong, H.E.;Tan, Andy;Kim, Eric;Choi, B.K.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.324-328
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    • 2007
  • Vibration monitoring of rolling element bearings is probably the most established diagnostic technique for rotating machinery. Acoustic Emission (AE) Analysis is an extremely powerful technology that can be used within a wide range of applications of non destructive testing. Therefor, this paper investigates the detection methods using AE for rolling element bearings about low-speed. Two transducers, the accelerometer and acoustic emission sensor, are used to acquire data and the results are compared for the capacity of early fault detection.

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