• 환경영향평가
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• 제4권2호
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• pp.123-130
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• 1995

The equipment composed of many complicated electronic stuffs undergoes diverse stresses caused by mechanical vibrations during its service. Thus, to ensure its proper operation in the field a simulated vibration test has to be carried out in the laboratory with the Vibration Qualification Level, the test specification, which can include the real environment. In this paper we intent to deal with method and procedure for determining the Vibration Qualification Level so as to estimate the vibration-endurance for the equipment precisely.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2005년도 추계학술대회논문집
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• pp.143-146
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• 2005

In modern automotive control modules, mechanical failures of surface mounted electronic components such as microprocessors, crystals, capacitors, transformers, inductors, and ball grid array packages, etc., are mai or roadblocks to design cycle time and product reliability. This paper presents a general methodology of failure analysis and fatigue prediction of these electronic components under automotive vibration environments. Mechanical performance of these packages is studied through finite element modeling approach fur given vibration environments in automotive application. Using the results of vibration simulation, fatigue lift is predicted based on cumulative damage analysis and material durability information. Detailed model of solder/lead joints is built to correlate the system level model and obtain solder strains/stresses. The primary focus in this paper is on surface-mount interconnect fatigue failures and the critical component selected for this analysis is 80 pin plastic leaded microprocessor.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2001년도 춘계학술대회논문집
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• pp.374-379
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• 2001

The satellite electronic equipment is exposed to high level random vibration environment during the launch of spacecraft. The random vibration can cause damage of electronic equipment. Thus very careful consideration on the launch environment, especially for high level random vibration, is required in the design stage of transponder equipments of communication satellite. For the structural integrity of the communication satellite transponder equipment under qualification level random vibration, Finite Element analysis was carried out using the commercial code, MSC/Nastran and ANSYS and stress levels are presented. In order to validate the femodel, modal test was also performed and compared with numerical results.

• 한국기계가공학회지
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• 제18권12호
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• pp.104-110
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• 2019

A nanosatellite designed by the Korea Microgravity Science Laboratory (KMSL) is currently under development. The KMSL nanosatellite is designed to perform two different scientific missions in space. To successfully complete missions, a variety of tests must be conducted to verify the performance of the designed satellite before launch. As part of the qualification test campaign, the KMSL nanosatellite underwent high level vibrational tests (to comply with Falcon 9 qualification level) to demonstrate the integrity of the system. The purpose of this study is to demonstrate that the primary structure and all electronic and mechanical components can withstand the vibrations and the loads experienced during the launch period. To this end, the KMSL nanosatellite was exposed to static and dynamic loads and various types of vibrations that are inevitably produced during the space vehicle launch period. The vibration test results clearly demonstrated that all avionics and mechanical components can withstand the vibrations and the loads applied to the KMSL nanosatellite's body through a Pico-satellite Orbital Deployer (POD).

• Advances in aircraft and spacecraft science
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• 제5권2호
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• pp.225-237
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• 2018

The difficulties of satellite vibration testing are due to the commonly expressed qualification requirements being incompatible with the limited performance of the entire controlled system (satellite + interface + shaker + controller). Two features cause the problem: firstly, the main satellite modes (i.e., the first structural mode and the high and low tank modes) are very weakly damped; secondly, the controller is just too basic to achieve the expected performance in such cases. The combination of these two issues results in oscillations around the notching levels and high amplitude beating immediately after the mode. The beating overshoots are a major risk source because they can result in the test being aborted if the qualification upper limit is exceeded. Although the abort is, in itself, a safety measure protecting the tested satellite, it increases the risk of structural fatigue, firstly because the abort threshold has been already reached, and secondly, because the test must restart at the same close-resonance frequency and remain there until the qualification level is reached and the sweep frequency can continue. The beat minimum relates only to small successive frequency ranges in which the qualification level is not reached. Although they are less problematic because they do not cause an inadvertent test shutdown, such situations inevitably result in waiver requests from the client. A controlled-system analysis indicates an operating principle that cannot provide sufficient stability: the drive calculation (which controls the process) simply multiplies the frequency reference (usually called cola) and a function of the following setpoint, the ratio between the amplitude already reached and the previous setpoint, and the compression factor. This function value changes at each cola interval, but it never takes into account the sensor signal phase. Because of these limitations, we firstly examined whether it was possible to empirically determine, using a series of tests with a very simple dummy, a controller setting process that significantly improves the results. As the attempt failed, we have performed simulations seeking an optimum adjustment by finding the Least Mean Square of the difference between the reference and response signal. The simulations showed a significant improvement during the notch beat and a small reduction in the beat amplitude. However, the small improvement in this process was not useful because it highlighted the need to change the reference at each cola interval, sometimes with instructions almost twice the qualification level. Another uncertainty regarding the consequences of such an approach involves the impact of differences between the estimated model (used in the simulation) and the actual system. As limitations in the current controller were identified in different approaches, we considered the feasibility of a new controller that takes into account an estimated single-input multi-output (SIMO) model. Its parameters were estimated from a very low-level throughput. Against this backdrop, we analyzed the feasibility of an LQG control in cancelling beating, and this article highlights the relevance of such an approach.

• 한국군사과학기술학회지
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• 제3권1호
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• pp.191-197
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• 2000

This paper provides the test results of tracked vehicle at each driving condition and life cycle. Fatigue Damage Spectrum(FDS) has evaluated with the Power Spectrum Density(PSD) and the life time of equipment. Finally, provisional vibration qualification test level is evaluated.

• Advances in aircraft and spacecraft science
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• 제5권2호
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• pp.239-249
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• 2018

Physical tests are performed at various stages of the development cycle of a product, from prototype validation to product qualification. Although costly, there are growing demands for qualification tests like endurance vibration testing to be more representative of the real world. At the same time there are growing demands to assess the durability of these items based on FEA simulation. In this paper, we will explain how to set up a CAE-based test and how to correlate the results with some physical measurements. Specific assumptions will be explained and some advantages of using virtual tests will be highlighted such as the reduction of the number of prototypes needed, investigations on failures, evaluation of the level of reliability via sensitivity analysis, evaluation of the margins are at the end of a successful test. This presentation will therefore focus on explaining and showing how virtual tests can enrich the exploitation of physical tests.

• 마이크로전자및패키징학회지
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• 제20권3호
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• pp.59-62
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• 2013

Plastic ball grid array (PBGA)에 대한 강력한 임의 진동에서의 신뢰성을 실험적으로 검증하였다. 실험시편을 만들기 위해 데이지 체인이 형성된 PCB에 칩을 실장시킨 후 그중 절반은 underfill 공정을 거쳤다. 임의 진동 프로파일은 인공위성 전자장비의 신뢰성 검증에서 사용되는 두 종류의 진동 수준, 즉 판정시험 (acceptance level) 및 합격시험(qualification level)을 사용하였으며 각각의 power spectrum density는 22.7 Grms와 32.1 Grms였다. 실험후 underfill과 관계없이 모든 샘플에서 솔더의 균열이 발생되지 않았으며, 차후 항공 및 우주용 전자장비를 대치할 수 있는 패키징 구조의 가능성을 보여 줬다.

• 한국지진공학회논문집
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• 제15권6호
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• pp.11-18
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• 2011

원자력발전소(이하, 원전)에 설치되는 안전관련 전기기기들의 합리적인 내진검증을 위해서는 사전에 정확한 동특성분석이 필요하다. 이 연구에서는 원전에 설치되는 전기기기 캐비닛 구조를 대상으로 입력 진동의 수준에 따른 모드특성의 변화를 평가하였다. 이를 위해, 실제 전기기기 캐비닛을 시편으로 선정하고 가진 시험기를 이용하여 입력진동에너지의 크기를 변화시켜 가면서 진동시험을 수행하였다. 시험은 캐비닛의 문짝을 부착한 경우와 탈거한 경우로 구분하여 수행하였다. 진동시험을 통하여 계측된 시편의 가속도응답신호와 입력운동신호로부터 진동의 크기에 따라 진동수응답함수를 작성하였다. 다항식회귀분석기법을 이용한 모드분석기법으로 시편의 진동수응답함수를 분석하여 모드특성을 추출하고, 진동수준에 따른 시편의 동특성 변화를 검토하였다. 연구결과, 대상 기기는 입력진동의 크기가 증가할수록 모드진동수와 모드감쇠비가 비선형적으로 변화하는 것을 확인하였다. 문짝이 부착된 경우에는 문짝이 탈거된 경우에 비하여 캐비닛의 모드감쇠가 증가한다.

• 한국항공우주학회지
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• 제35권4호
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• pp.353-362
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• 2007

대형위성과 달리 나노위성이나 마이크로위성과 같은 소형위성의 경우, 전장품을 장착하기 위한 위성 내부 공간은 극히 제한되어 있다. 이러한 문제를 완화하기 위해 나노위성 HAUSAT-2는 대부분의 서브시스템과 탑재체의 전장모듈들을 통합한 일체형 위성 버스전장박스(BEU; Bus Electronic Unit)를 개발하였다. 본 논문에서는 개발된 BEU의 설계, 환경시험 결과 및 성능 분석에 대해 기술하였다. 진동 및 열진공 시험은 새로 개발된 BEU의 설계 여유 검증을 위해 인증(qualification) 수준으로 수행하였다. 인증시험 전후의 성능시험을 통해 각 서브모듈들이 정상적으로 작동하는 것을 확인하였다. 진동시험 결과 BEU는 구조적인 손상 없이 설계 강성조건을 만족하는 것을 검증하였으며, 열해석 모델링의 보정을 통해 열진공시험과 거의 일치하는 결과를 얻게 되었다.