• Journal of Environmental Impact Assessment
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• v.4 no.2
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• pp.123-130
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• 1995

The equipment composed of many complicated electronic stuffs undergoes diverse stresses caused by mechanical vibrations during its service. Thus, to ensure its proper operation in the field a simulated vibration test has to be carried out in the laboratory with the Vibration Qualification Level, the test specification, which can include the real environment. In this paper we intent to deal with method and procedure for determining the Vibration Qualification Level so as to estimate the vibration-endurance for the equipment precisely.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2005.11a
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• pp.143-146
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• 2005

In modern automotive control modules, mechanical failures of surface mounted electronic components such as microprocessors, crystals, capacitors, transformers, inductors, and ball grid array packages, etc., are mai or roadblocks to design cycle time and product reliability. This paper presents a general methodology of failure analysis and fatigue prediction of these electronic components under automotive vibration environments. Mechanical performance of these packages is studied through finite element modeling approach fur given vibration environments in automotive application. Using the results of vibration simulation, fatigue lift is predicted based on cumulative damage analysis and material durability information. Detailed model of solder/lead joints is built to correlate the system level model and obtain solder strains/stresses. The primary focus in this paper is on surface-mount interconnect fatigue failures and the critical component selected for this analysis is 80 pin plastic leaded microprocessor.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2001.05a
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• pp.374-379
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• 2001

The satellite electronic equipment is exposed to high level random vibration environment during the launch of spacecraft. The random vibration can cause damage of electronic equipment. Thus very careful consideration on the launch environment, especially for high level random vibration, is required in the design stage of transponder equipments of communication satellite. For the structural integrity of the communication satellite transponder equipment under qualification level random vibration, Finite Element analysis was carried out using the commercial code, MSC/Nastran and ANSYS and stress levels are presented. In order to validate the femodel, modal test was also performed and compared with numerical results.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.12
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• pp.104-110
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• 2019

A nanosatellite designed by the Korea Microgravity Science Laboratory (KMSL) is currently under development. The KMSL nanosatellite is designed to perform two different scientific missions in space. To successfully complete missions, a variety of tests must be conducted to verify the performance of the designed satellite before launch. As part of the qualification test campaign, the KMSL nanosatellite underwent high level vibrational tests (to comply with Falcon 9 qualification level) to demonstrate the integrity of the system. The purpose of this study is to demonstrate that the primary structure and all electronic and mechanical components can withstand the vibrations and the loads experienced during the launch period. To this end, the KMSL nanosatellite was exposed to static and dynamic loads and various types of vibrations that are inevitably produced during the space vehicle launch period. The vibration test results clearly demonstrated that all avionics and mechanical components can withstand the vibrations and the loads applied to the KMSL nanosatellite's body through a Pico-satellite Orbital Deployer (POD).

• Advances in aircraft and spacecraft science
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• v.5 no.2
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• pp.225-237
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• 2018

The difficulties of satellite vibration testing are due to the commonly expressed qualification requirements being incompatible with the limited performance of the entire controlled system (satellite + interface + shaker + controller). Two features cause the problem: firstly, the main satellite modes (i.e., the first structural mode and the high and low tank modes) are very weakly damped; secondly, the controller is just too basic to achieve the expected performance in such cases. The combination of these two issues results in oscillations around the notching levels and high amplitude beating immediately after the mode. The beating overshoots are a major risk source because they can result in the test being aborted if the qualification upper limit is exceeded. Although the abort is, in itself, a safety measure protecting the tested satellite, it increases the risk of structural fatigue, firstly because the abort threshold has been already reached, and secondly, because the test must restart at the same close-resonance frequency and remain there until the qualification level is reached and the sweep frequency can continue. The beat minimum relates only to small successive frequency ranges in which the qualification level is not reached. Although they are less problematic because they do not cause an inadvertent test shutdown, such situations inevitably result in waiver requests from the client. A controlled-system analysis indicates an operating principle that cannot provide sufficient stability: the drive calculation (which controls the process) simply multiplies the frequency reference (usually called cola) and a function of the following setpoint, the ratio between the amplitude already reached and the previous setpoint, and the compression factor. This function value changes at each cola interval, but it never takes into account the sensor signal phase. Because of these limitations, we firstly examined whether it was possible to empirically determine, using a series of tests with a very simple dummy, a controller setting process that significantly improves the results. As the attempt failed, we have performed simulations seeking an optimum adjustment by finding the Least Mean Square of the difference between the reference and response signal. The simulations showed a significant improvement during the notch beat and a small reduction in the beat amplitude. However, the small improvement in this process was not useful because it highlighted the need to change the reference at each cola interval, sometimes with instructions almost twice the qualification level. Another uncertainty regarding the consequences of such an approach involves the impact of differences between the estimated model (used in the simulation) and the actual system. As limitations in the current controller were identified in different approaches, we considered the feasibility of a new controller that takes into account an estimated single-input multi-output (SIMO) model. Its parameters were estimated from a very low-level throughput. Against this backdrop, we analyzed the feasibility of an LQG control in cancelling beating, and this article highlights the relevance of such an approach.

• Journal of the Korea Institute of Military Science and Technology
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• v.3 no.1
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• pp.191-197
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• 2000

This paper provides the test results of tracked vehicle at each driving condition and life cycle. Fatigue Damage Spectrum(FDS) has evaluated with the Power Spectrum Density(PSD) and the life time of equipment. Finally, provisional vibration qualification test level is evaluated.

• Advances in aircraft and spacecraft science
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• v.5 no.2
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• pp.239-249
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• 2018

Physical tests are performed at various stages of the development cycle of a product, from prototype validation to product qualification. Although costly, there are growing demands for qualification tests like endurance vibration testing to be more representative of the real world. At the same time there are growing demands to assess the durability of these items based on FEA simulation. In this paper, we will explain how to set up a CAE-based test and how to correlate the results with some physical measurements. Specific assumptions will be explained and some advantages of using virtual tests will be highlighted such as the reduction of the number of prototypes needed, investigations on failures, evaluation of the level of reliability via sensitivity analysis, evaluation of the margins are at the end of a successful test. This presentation will therefore focus on explaining and showing how virtual tests can enrich the exploitation of physical tests.

• Journal of the Microelectronics and Packaging Society
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• v.20 no.3
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• pp.59-62
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• 2013

Experimental analyses on the solder joint reliability of plastic ball grid array under harsh random vibration were presented. The chips were assembled on the daisy chained circuit boards for the test samples preparation, half of which were processed for underfill to investigate the underfill effects on the solder failures. Acceptance and qualification levels were applied for the solder failure tests, and the overall controlled RMS of the power spectrum densities of the steps were 22.7 Grms and 32.1 Grms, respectively. It was found that the samples survived without any solder failure during the tests, demonstrating the robustness of the packaging structure for potential avionics and space applications.

• Journal of the Earthquake Engineering Society of Korea
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• v.15 no.6
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• pp.11-18
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• 2011

Accurate modal identification analysis is required to reasonably perform a seismic qualification of safety-related electric equipment installed in nuclear power plants (NPPs). This study evaluates a variation of the modal properties of an electric equipment cabinet structure in NPPs according to the excitation levels. For the study, an actual electric equipment cabinet was selected as a specimen and was dynamically tested by using a portable exciter in accordance with the level of input vibration energy. Tests were classified into two sets: with-door cases, and without-door cases. Frequency response functions were computed from the signals of the acceleration responses and input motions measured from the vibration tests. A polynomial curve fitting algorithm was used to extract the modal properties from the frequency response functions. This study reviews the variation of the modal properties according to the variation of the excitation levels. The results of the study show that the modal frequencies and the modal dampings of the object specimen varies nonlinearly according to the excitation level of the test motion. Attaching the door increases the modal damping of the cabinet.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.35 no.4
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• pp.353-362
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• 2007

Unlike large satellites, small satellites, such as nanosatellite and microsatellite, can provide a limited interior space for components mounting. In order to mitigate this issue, the compact Bus Electronic Unit(BEU) that integrates satellite electronic modules, combining most of bus subsystems and payload electronic modules into one unit, has been developed for HAUSAT-2 nanosatellite. This paper addresses the design and environmental test result analyses of BEU. The vibration and thermal vacuum tests were conducted at qualification level for the verification of design margin of newly developed BEU. The performance of individual electronic subsystem modules has been verified through performance tests before and after the qualification tests. It was confirmed that the natural frequency of BEU satisfies the design stiffness requirement without structural damage in the vibration test. Thermal analysis results were also almost consistent with test results through modified thermal analysis modeling.