• Title/Summary/Keyword: Vibration Diagnosis

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Signal-based Fault Diagnosis Algorithm of Control Surfaces of Small Fixed-wing Aircraft (소형 고정익기의 신호기반 조종면 고장진단 알고리즘)

  • Kim, Jihwan;Goo, Yunsung;Lee, Hyeongcheol
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.12
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    • pp.1040-1047
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    • 2012
  • This paper presents a fault diagnosis algorithm of control surfaces of small fixed-wing aircraft to reduce maintenance cost or to improve repair efficiency by estimation of fault occurrence or part replacement periods. The proposed fault diagnosis algorithm consists of ANPSD (Averaged Normalized Power Spectral Density), PCA (Principle Component Analysis), and GC (Geometric Classifier). ANPSD is used for frequency-domain vibration testing. PCA has advantage to extract compressed information from ANPSD. GC has good properties to minimize errors of the fault detection and isolation. The algorithm was verified by the accelerometer measurements of the scaled normal and faulty ailerons and the test results show that the algorithm is suitable for the detection and isolation of the control surface faults. This paper also proposes solutions for some kind of implementation problems.

Fault Diagnosis of Bearing Based on Convolutional Neural Network Using Multi-Domain Features

  • Shao, Xiaorui;Wang, Lijiang;Kim, Chang Soo;Ra, Ilkyeun
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.15 no.5
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    • pp.1610-1629
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    • 2021
  • Failures frequently occurred in manufacturing machines due to complex and changeable manufacturing environments, increasing the downtime and maintenance costs. This manuscript develops a novel deep learning-based method named Multi-Domain Convolutional Neural Network (MDCNN) to deal with this challenging task with vibration signals. The proposed MDCNN consists of time-domain, frequency-domain, and statistical-domain feature channels. The Time-domain channel is to model the hidden patterns of signals in the time domain. The frequency-domain channel uses Discrete Wavelet Transformation (DWT) to obtain the rich feature representations of signals in the frequency domain. The statistic-domain channel contains six statistical variables, which is to reflect the signals' macro statistical-domain features, respectively. Firstly, in the proposed MDCNN, time-domain and frequency-domain channels are processed by CNN individually with various filters. Secondly, the CNN extracted features from time, and frequency domains are merged as time-frequency features. Lastly, time-frequency domain features are fused with six statistical variables as the comprehensive features for identifying the fault. Thereby, the proposed method could make full use of those three domain-features for fault diagnosis while keeping high distinguishability due to CNN's utilization. The authors designed massive experiments with 10-folder cross-validation technology to validate the proposed method's effectiveness on the CWRU bearing data set. The experimental results are calculated by ten-time averaged accuracy. They have confirmed that the proposed MDCNN could intelligently, accurately, and timely detect the fault under the complex manufacturing environments, whose accuracy is nearly 100%.

Study on the Failure Diagnosis of Robot Joints Using Machine Learning (기계학습을 이용한 로봇 관절부 고장진단에 대한 연구)

  • Mi Jin Kim;Kyo Mun Ku;Jae Hong Shim;Hyo Young Kim;Kihyun Kim
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.4
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    • pp.113-118
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    • 2023
  • Maintenance of semiconductor equipment processes is crucial for the continuous growth of the semiconductor market. The process must always be upheld in optimal condition to ensure a smooth supply of numerous parts. Additionally, it is imperative to monitor the status of the robots that play a central role in the process. Just as many senses of organs judge a person's body condition, robots also have numerous sensors that play a role, and like human joints, they can detect the condition first in the joints, which are the driving parts of the robot. Therefore, a normal state test bed and an abnormal state test bed using an aging reducer were constructed by simulating the joint, which is the driving part of the robot. Various sensors such as vibration, torque, encoder, and temperature were attached to accurately diagnose the robot's failure, and the test bed was built with an integrated system to collect and control data simultaneously in real-time. After configuring the user screen and building a database based on the collected data, the characteristic values of normal and abnormal data were analyzed, and machine learning was performed using the KNN (K-Nearest Neighbors) machine learning algorithm. This approach yielded an impressive 94% accuracy in failure diagnosis, underscoring the reliability of both the test bed and the data it produced.

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Structural Reliability Evaluation on Solder Joint of BGA and TSSOP Components under Random Vibration using Reliability and Life Prediction Tool of Sherlock (신뢰성 수명예측 도구 Sherlock을 활용한 랜덤진동에서의 BGA 및 TSSOP 솔더 접합부의 구조 신뢰성 평가)

  • Park, Tae-Yong;Park, Jong-Chan;Park, Hoon;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.12
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    • pp.1048-1058
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    • 2017
  • One of the failure mechanism of spaceborne electronics is a fatigue fracture on solder joint under launch random vibration. Thus, a necessity of early diagnosis through the fatigue life evaluation on solder joint arises to prevent such potential risk of failure. The conventional life prediction methods cannot assure the accuracy of life estimation results if the packaging type changes, and also requires much time and effort to construct the analysis model of highly integrated PCB with various packaging types. In this study, we performed life prediction of PCB based on a reliability and life prediction tool of sherlock as a new approach for evaluating the structural reliability on solder joint, and those prediction results were validated by fatigue tests. In addition, we also investigated an influence of solder height on the fatigue life of solder joint. These results indicated that the Sherlock is applicable tool for evaluating the structural reliability of spaceborne electronic.

Vibration Diagnosis of Rotating Machinery Using Fuzzy Inference (퍼지추론을 이용한 회전기계의 정밀진단법)

  • 전순기;양보석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.10a
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    • pp.284-288
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    • 1995
  • 최근 애매성이 수반되는 정보를 Zadeh는 멤버쉽함수(membership function)를 이용하여 새로운 정보처리 방식으로서 퍼지이론을 제안하였고, 그후 의료계에서도 퍼지이론을 도입한 진단법들이 제안되었다. 회전기계의 이상진단법으로는 주파수득점법(Point counting method), 퍼지역연산법(Inverse method of fuzzy theory)등이 보고되고 있으며, 저자들도 퍼지이론을 이용하여 구름베어링의 결함진단, 회전기계의 간이 이상진단법등을 보고하였다. 이들은 주로 진동주파수의 스펙트럼 데이터 만을 이용하고 있고, 다른 많은 데이터를 복합적으로 이용할 수 없다. 이 때문에 주로 소규모 문제의 간이진단에서는 효과적이나 진단대상이 복잡하고 대규모로 되면 보다 정확한 원인 추정이 곤란하게 된다. 또한 수치데이터만을 취급할 수 있으므로 진동전문가가 진단에 이용하는 각종의 수치화 될 수 없는 데이터(언어적인 정보)가 취급될 수 없다. 따라서 이들의 진단법은 개략적인 진단은 가능하나 상세한 원인까지는 진단할 수 없는 단점이 있다. 회전기계의 이상판단시 참고가 되는 각종 정보로는 주로 진동진폭의 크기, 진폭과 위상의 변화, 진폭의 변화, 진동파형, 진동벡터의 시간변화 등이 있고, 이들은 수치적으로 표현할 수 있는 계량데이터와 판단의 경계가 불명확한 언어정보(범위데이터)로 나눌 수 있다. 후자는 애매성(fuzziness)을 많이 포함하고 있으며, 엄밀히 측정되는 수치데이터에서도 퍼지성을 가지고 있다. 이러한 언어적인 정보의 애매성을 퍼지추론에서는 [수치적 진리치](numeric truth)와 [언어적 진리치](linguistic truth)의 개념으로 표현하게 되었다. 수치적 진리치는 확실함의 척도를 [0,1] 사이의 수치를 이용하여 표현하고 있으며, 이 수치는 소견의 확실도로서 가능성을 표현한 것이다. 예를 들면, 진동진폭 스펙트럼상에 2X 성분이 상당히 크게 나타나 정렬불량의 가능성이 0.7 정도라고 판정하는 것 등은 이러한 수치적진리치를 이용하는 방법이다. 그러나 상기의 수치적 표현만으로는 확실도를 한개의 수치로서 대표하게 하는 것은 진단의 정밀도에 문제가 있을 것으로 생각된다. 따라서 언어적진리치가 도입되어 [상당히 확실], [확실], [약간 확실] 등의 언어적인 표현을 이용하여 애매성을 표현하게 되었다. 본 논문에서는 간이진단 결과로부터 추출된 애매한 진단결과중에서 가장 가능성이 높은 이상원인을 복수로 선정하고, 여러 종류의 수치화할 수 없는 언어적(linguistic)인 정보ㄷㄹ을 if-then 형식의 퍼지추론으로 종합하는 회전기계의 이상진단을 위한 정밀진단 알고리즘을 제안하고 그 유용성을 검토한다.

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Development of Moving Average Prediction Diagnostic Module for Vibration Parameter Influenced by Environmental Factors (환경적 요인과 연관된 진동 파라메터를 진단하기 위한 이동평균 예측 진단 모듈 개발)

  • Oh, Se-Do;Kim, Young-Jin;Lee, Tae-Hwi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.797-804
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    • 2013
  • In this study, the authors develop a methodology for a diagnostic system with a vibration parameter that is influenced by environmental factors. The data tends to have a varying average over time. Often, these features are found in statistical data retrieved from a production line. If we utilize existing statistical techniques for these features, we could derive an incorrect diagnostic conclusion based on the different average values. To overcome the limitations of previous methods, the authors apply a function analyzed through regression analysis to predict the mean value and corresponding upper and lower limits at each stage. This technique also provides corresponding statistical parameters in varying dynamic means. To validate the proposed methods, we retrieve data from the engine assembly line of H Motors and verify the results.

Estimation of Dynamic Characteristics Before and After Restoration of the Stone Cultural Heritage by Vibration Measurement (진동 측정에 의한 석조문화재 복원 공사 전·후의 동특성 추정)

  • Choi, Jae-Sung;Cho, Cheol-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.1
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    • pp.103-111
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    • 2021
  • Naju Seokdanggan, Treasure No. 49, was dismantled and reconstructed due to poor performance. During construction, the crack area was reinforced and the inclination was improved. It is necessary to analyze the stiffness changes before and after the reconstruction of these cultural properties, and to establish a database of related information. In addition, there is a need for research on a scientific non-destructive testing method capable of predicting or evaluating the reinforcing effect. In this study, a simple equation for estimating the overall stiffness of the structural system was derived from information on the elasticity coefficient and the natural frequency measured by vibration tests before and after reconstruction work, and the applicability of the equation was examined. If the stiffness of important cultural properties is regularly investigated by the suggested method, it is judged that it can be used as data to estimate the time when structural safety diagnosis is necessary or when repair or reinforcement is necessary.

Implementation and Evaluation of Electroglottograph System (전기성문전도(EGG) 시스템의 개발 및 평가)

  • 김기련;김광년;왕수건;허승덕;이승훈;전계록;최병철;정동근
    • Journal of Biomedical Engineering Research
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    • v.25 no.5
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    • pp.343-349
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    • 2004
  • Electroglottograph(EGG) is a signal recorded from the vocal cord vibration by measuring electrical impedance across the vocal folds through the neck skin. The purpose of this study was to develop EGG system and to evaluate possibility for the application on speech analysis and laryngeal disease diagnosis. EGG system was composed of two pairs of ring electrodes, tuned amplifier, phase sensitive detector, low pass filter, and auto-gain controller. It was designed to extract electric impedance after detecting by amplitude modulation method with 2.7MHz carrier signal. Extracted signals were transmitted through line-in of PC sound card, sampled and quantized. Closed Quotient(CQ), Speed Quotient(SQ), Speed Index(SI), fundamental frequency of vocal cord vibration(F0), pitch variability of vocal fold vibration (Jitter), and peak-to-peak amplitude variability of vocal fold vibration(Shimmer) were analyzed as EGG parameters. Experimental results were as follows: the faster vocal fold vibration, the higher values in CQ parameter and the lower values in SQ and SI parameters. EGG and speech signals had the same fundamental frequency. CQ, SQ, and SI were significantly different between normal subjects and patients with laryngeal cancer. These results suggest that it is possible to implement portable EGG system to monitor the function of vocal cord and to test functional changes of the glottis.

Aging Diagnosis by Analyzing The Electrical Characteristics of Series Hybrid Generator (직렬형 하이브리드용 발전기의 전기적 특성분석 및 열화진단)

  • Lee, Kang-Won;Jang, Se-Ky
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1439-1443
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    • 2011
  • Bimodal Tram is the new conceptual and environmental-friendly public transportation which adopted series hybrid system. The generator driven by CNG engine supplies the electric power to Battery and traction motor. The generator installed on the vehicle will experience the mechanical vibration and electrical transient variation. Those may cause some defects on the generator which will be the hazardous effects to the vehicle. This paper has investigated the possibility to find out some diagnostic features for the defects of generator through the voltage and current generated from it. Those were analyzed in both time and frequency regions. For the next, more works will be needed to complete the purpose of this paper.

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Rapid Diagnosis Systems Using Accelerometers in Seismic Damage of Tall Buildings

  • Tsuchihashi, Toru;Yasuda, Masaharu
    • International Journal of High-Rise Buildings
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    • v.6 no.3
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    • pp.207-216
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    • 2017
  • Installing accelerometers in a building is an effective way to know how the building shakes when an earthquake happens. In this paper, we will introduce an example of an analysis that captures the acceleration reduction effect of the vibration damping device using data observed by the accelerometer at Roppongi Hills Mori Tower in Minato-ku, Tokyo, during the Great East Japan Earthquake on March 11, 2011. Moreover, as the latest effort, from the standpoint of a developer who builds and operates a number of high-rise buildings in Japan, where frequent earthquakes are experienced, a system for real-time processing of accelerometer data was developed to instantly diagnose the degree of damage to high-rise buildings, and the actual system of earthquake damage health monitoring is discussed. This system is currently in operation in twelve high-rise buildings including Roppongi Hills Mori Tower.