• Title/Summary/Keyword: Vibration Cutting

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금형강의 앤드밀 가공시 동적모델에 의한 절삭력 예측

  • 이기용;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.49-54
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    • 1994
  • A dynamic model for the cutting process in the end milling process is developed. This model, which describes the dynamic response of the end mill, the chip load geometry including tool runout, the dependence of the cutting forces on the chip load, is used to predict the dynamic cutting force during the end milling process. In order to predict accurately cutting forces and tool vibration, the model, which uses instantaneous specific cutting force, includes both regenerative effect and penetration effect. The model is verified through comparisons of model predicted cutting force with measured cutting forces obtained from machining experiments.

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Reducing Effect of Wind-induced Vibration on Rectangular Model of Super-Highrise Building with Length of Corners Cutting (초고층 건물의 각주형 단면에 대한 공력 불안정 진동 및 풍진 저감 효과에 관한 실험적 연구)

  • Cheong, Yung-Bea
    • Journal of Korean Society of Steel Construction
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    • v.13 no.3
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    • pp.301-311
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    • 2001
  • For a rectangular-highrise building with aspect ratio about six, the resonant wind speed of wind-induced vibration or galloping start wing speed can be within the design wind speed. The wind-induced vibration and galloping of highrise building with aspect ratio $H/\sqrt{DB}=6$, side ratio D/B=1 to 2 at intervals of 1/4 D/B were investigated in smooth flow. For the reducing effect of wind-induced vibration of highrise building, rectangular-highrise building with corners cutting about side ratio D/B=2 were investigated. Experimental results show that in the smooth flow non corners-cutting cases have tendency of increasing wind-induced vibration and galloping vibration then corner-cutting section. Therefore, the wind-induced vibrations on rectangular-highrise buildings were reduced effectively by using corner cut method.

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Vibration Characteristics and Tension Control of a Wire in WEDM (와이어 방전가공기용 와이어의 진동 특성과 장력 변동 조절)

  • Chae, Ho-Joong;Lee, Seung-Yop
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.629-635
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    • 2000
  • Vibrational characteristics and tension fluctuation of a translating wire in WEDM are the main problems to deteriorate the cutting accuracy and processing performance. In this paper, we analyze natural frequencies of the wire used in WEDM, both theoretically and experimentally. To reduce the tension variation of the wire. which directly affects cutting performance. we have designed a simply tension reduction device using springs and rollers. It is shown that tension fluctuation is reduced about 25% using the passive tension controller.

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The Development of a new High Working Accuracy by Ultrasonic Vibration Cutting (초음파진동절삭을 이용한 새로운 고정밀가공법의 개발)

  • ;Shin, Bong-Seok
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.1 no.2
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    • pp.89-94
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    • 1977
  • So far, high accuracy in-process sensors have been used for controlling the cutting tool, but the method followed in this new system is guite different form previous processes. In this system, after the rough cut the mark indication the pasition of the finished size in put on the cutting surface of the workpiece by ultrasonic or vibration cutting. The cutting is then continued until the mark just disappears, This position being observed by the used of a simple in-proces sensor, The in-prosess sensor in used only to detect the existence or dis apperance of the mark.

Analysis of Non-uniform Tension Effect on Dynamic Characteristics of Spinning Circular Plates in the Wafer Cutting Machine (웨이퍼 가공기에서 회전 원판의 동특성에 미치는 불균일 장력의 영향 분석)

  • 임경화
    • Journal of KSNVE
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    • v.8 no.2
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    • pp.324-330
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    • 1998
  • The forced vibration analysis of the outer-clamped spinnig annular disk with arbitrary in-plane is formulated to investigate the influence of non-uniform tension on the cutting accuracy of wafer cutting machine. The arbitrary in-plan force along the outer edge of an annular plate is expressed as a Fourier series. Galerkin method and modal superposition method are employed to obtain the forced responses under the static force and the impulse force in astationary coordinate. Through qualitative and quantitative analyses, it can be found that forced and impulse responses are sensitive to the non-uniformity of in-plane force, which can bring a bad effect to the accuracy of wafer cutting process. Also, in case of a spinning disk with non-uniform in-plane force, critical speed is required to define in a different way, compared with conventional definition in axi-symmetrical spinning disk.

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A Study on Cutting Behavior of Plate Glass Using a Piezoelectric Ceramics Actuator (압전 세라믹을 이용한 평판유리의 절단 거동에 관한 연구)

  • Lee K.W.;Jea T.J.;Choi S.D.;Jeong S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.249-250
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    • 2006
  • Recently FPD(Flat Panel Display) is used in various field to display enormous information. So cutting technique of flat panel display is needed for producing variety display merchandises. In present, cutting methods of flat panel glass includes breaking process. But this process occurs many glass particles. This glass particles are directly related badness of merchandise and falling productivity. In this paper, to cut front substrate glass of LCD and to get optimized cutting condition are tried fur eliminating breaking process with developed glass cutting machine using a Piezoelectric ceramics actuator. It is known that the vibration of Piezoelectric Ceramic have effect in crack proceeding through the analysis of fracture section.

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A Study on the Vibration Parameters for High Speed Face Milling Machining (고속 정면밀링가공을 위한 진동 파라미터에 관한 연구)

  • Jang, Sung-Min;Lee, Seung-Il
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.9
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    • pp.4149-4155
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    • 2013
  • High speed machining for higher cutting speed and feedrate lead to a increase of surface quality and material removal rate. This paper presents a study of the influence of cutting conditions on the vibration characteristics obtained by machining with face milling cutter for high speed machining. In this paper, Taguchi experimental design method which is based on orthogonal array table was applied to study vibration characteristics with high speed face milling cutter. The experimental conditions used orthogonal array of $L_{27}(3^{13})$. In this work, design and analysis of experiments is conducted to study the effects of these parameters on the vibration by using the S/N ratio, analysis of variance. Four cutting parameters namely, feed rate, champer length, cutting speed, and depth of cut were optimized with consideration of vibration characteristics.

A Detection and Stabilization Method for CNC Tool Vibration using Acoustic Sensor (음향센서를 활용한 CNC 공구떨림 감지 및 안정화 기법)

  • Kim, Jung-Jun;Cho, Gi-Hwan
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.2
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    • pp.120-126
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    • 2019
  • Recently, there is an increasing need for highly precise processing with the rapid development of precision machinery, electrical and electronics, and semiconductor industries. Cutting machine control relies on the operator's sense and experience in tradition, but it has been greatly enhanced by the adoption of CNC(Computerized Numeric Controller). In addition, cutting dynamics technology has been paid attention to reflect the operating state of machine in real time. This paper presents a method to detect and stabilize tool vibration by attaching an acoustic sensor to a CNC machine. The sensed acoustic data is synchronized with the tool position and the abnormal vibration frequency is separated from the collected acoustic frequency, then analyzed to detect the tool vibration. Also the reliability the tool vibration detection and stabilization is improved by applying the cutting dynamic method. The proposed method is analyzed and evaluated in terms of the surface roughness.

A Study on the Evaluation of Stability for Chatter Vibration by Micro Positioning Control in Turning Process (선삭가공에서 미세변위제어에 의한 채터진동의 안정성 판별에 관한 연구)

  • Chung Eui-Sik;Hwang Joon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.49-54
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    • 2004
  • In order to evaluate the stability of chatter vibration in turning precess, the micro-positioning cutting test with artificial tool vibration by piezoelectric actuation were carried out. In experiment, the phase lags between cutting forces and chip thickness variations were measured, and the dimensionless penetration-rate coefficient($\overline{K^*}$) which is the most important parameter on the stability for chatter vibration was calculated. The results show that$\overline{K^*}$ can be applicable to the stability criterion for regenerative chatter vibration.