• Title/Summary/Keyword: Vehicle suspension system

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Lightweight Suspension Module Development for Electric Vehicle (전기 자동차용 경량화 서스펜션 모듈 개발)

  • Jung, Yoon-Sik;Shin, Heon-Seop;Rhim, Sungsoo;Choi, Jin-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.8
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    • pp.1015-1019
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    • 2013
  • To improve the energy efficiency and ride quality of an electric vehicle, it is highly desirable to develop a lightweight suspension system with high travel ratio. Air suspension systems with a rubber tube are often considered optimal for such requirements. In this study, a new lightweight air suspension system with high travel ratio was developed for use in electric vehicles. Furthermore, an FE-based multi-flexible-body dynamics (MFBD) model of the suspension system was developed as a tool for improving the design of an actual suspension system. The MFBD model includes the FE modeling of the rubber tube module as well as other essential parts of the air suspension system. The system parameters for the model were obtained from various experiments. The validity of the developed MFBD model was shown through a comparison between the experimental results and the simulation results.

Optimization Technique of Passenger Car Suspension System Considering J-Turn Handling Performances (J-선회 조종성능을 고려한 승용차 현가장치의 최적화 기법)

  • Lee, Sang-Beom;Lee, Chun-Seung;Yim, Hong-Jae;Kim, Min-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.3
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    • pp.267-273
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    • 2004
  • The purpose of this paper is to develop a systematic design method for the suspension system hard points and compliance elements, which have great influence on the handling stability of a vehicle. In this paper, a method to optimize J-turn responses is presented based on the principles of design of experiments, multi-body dynamic analysis and optimum design technique. The design variables associated with the J-turn maneuver are selected through the experimental design sensitivity analysis using the perturbation method. An objective function is defined as an approximate function for the J-turn characteristics using the TSA(Taylor series approximation). The values of the design variables, which make the optimized J-turn characteristics, are obtained using the conjugate gradient method. The result of the J-turn simulation shows that the optimized vehicle has more improved handling stability than the optimized vehicle.

Design of Semi-Active suspension system for Railway Vehicle with narrow gauge (협궤 차량용 준능동형 현가 시스템 설계)

  • Lee Nam-Jin;Kim Chul-Gun;Nam Hak-Gi
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.473-478
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    • 2005
  • Active suspension system improves ride quality with optimized suspension force, generated by electric, hydrolic or pneumatic power and controlled by micro-processor under various operation condition of train, while Semi-Active susepsion system provides optimized and controlled characteristics of suspensions such as damping coefficient without external energy. The benefits fo Semi-Active suspension are no required power source and to be made compact with lower cost. Train with narrow gauge could be more unstable than one for normal or wide gauge, and it could be more vibrated than others one by external force such as aerodynamic force and track irregularity. So, the reduced ride quality could be improved with appling with Semi-active suspension system. In this report, the Semi-Active suspension system for narrow gauge train shall be proposed and to prepare the Roller Rig test of this train, integration of system, development of control algorithm and confirmation of its performance with simulation tool would be taken.

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Experimental Evaluation of Direct Measurement for Excitation Forces Acting on the Hard-points of Suspension System to Predict Road-noise Performance (로드노이즈 성능 예측을 위한 현가장치 하드포인트의 가진력 직접 측정법에 대한 실험적 평가)

  • Kang, Yeon June;Kim, Heesoo;Song, David P.;Ih, Kang-Duck;Kim, HyoungGun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.3
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    • pp.184-190
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    • 2015
  • NVH engineering has become a hot issue due to radical technology changes and development in automotive industry since customers' expectations and needs for their vehicle is taken to a higher level. However, the source identification and quantification of the road noise within a vehicle is still not at the level where it needs to be to meet their expectations due to its' complex transfer path and difficulties in path optimization. The primary focus of this research is on direct force obtaining method at suspension hard points using suspension test rig. Directly obtained forces at suspension to body mounting points are critical and crucial for determining the effects of design changes of the suspension has on road noise performance. Direct force obtaining method has its limitation in sensor installation within an actual vehicle therefore, many has been indirectly calculating forces using full matrix inversion method or dynamic stiffness method. In this study, to circumvent this limitation, a suspension rig is used. Then, the suspension rig is verified through a comparative analysis of its dynamic behavior between the actual vehicle by cleat test on chassis dynamometer.

Design and Manufacture of Road Simulator for Suspension Durability Test (서스펜션 내구시험용 Road Simulator의 설계 및 제작)

  • 최경락;황성호;전승배
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.155-160
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    • 2001
  • The road simulator system can simulate the longitudinal, lateral, and vertical movement changed by road conditions and vehicle dynamic characteristics while driving. This system provides the durability evaluation of vehicle suspensions. The system consists of hydraulic actuators, link mechanism, and servo controller. The hydraulic actuators are specially manufactured using low friction seals to endure high speed movement. The link mechanism is designed in order to minimize the dynamic effect during motion and remove the interference between 3axes actuators. The servo controller is composed of sensors, sensor amplifiers - displacement transducers and load cells, and an industrial PC with DSP board which calculates the control algorithm to control hydraulic actuators. The test results are included to evaluate the performance of this simulator comparing vehicle driving test.

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Active Control Method of Automotive Suspension System

  • Seonghark Jeong;Kim, Jungha;Donghee Moon
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.43.4-43
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    • 2002
  • $\textbullet$ Introdution $\textbullet$ Robotic Suspension $\textbullet$ Vehicle Dynamics $\textbullet$ Result $\textbullet$ Conclusion

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Frequency Analysis of an Electromagnetic Suspension System to Variations in the Height of the Guideway (전자석 현가 시스템의 부상 공극 주파수 응답 해석)

  • Han, Hyung-Suk;Yim, Bong-Hyuk;Lee, Nam-Jin;Moon, Seok-Joon;Jung, Jung-Hun
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.917-922
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    • 2007
  • Electromagnetic suspension, the suspension system used for Maglev trains, is now being applied to urban and inter-city transportation systems, offering environmental benefits. This suspension system is actively controlled to stabilize the suspended vehicle as it runs over an elevated guideway, which, for various reasons, may have deviations in its height. For this reason, frequency responses of the suspension to height deviations must be predicted in the system design cycle. The equations of motion of the electromagnetic suspension employing the 5 state feedback control law are derived for frequency analysis. The results of this paper could be used to determine design requirements for the urban Maglev transportation system currently under development in Korea.

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A Study on the Eigenmode Characteristics by Changing Damping Parameters of Secondary Suspension (Damper) on Railway Vehicles (철도차량 이차현가장치 댐퍼 매개변수 변화에 따른 고유모드 특성에 대한 연구)

  • Shin, Yu-Jeong;You, Won-Hee;Park, Joon-Hyuk;Hur, Hyun-Moo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.7
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    • pp.796-804
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    • 2011
  • Railway vehicles are capable of indicating several types of instability. This phenomenon, which is called hunting motion, is a self excited lateral oscillation that is caused by the running velocity of the vehicle and wheel frail interactive forces. The interactive forces act to change effectively the damping characteristics of railway vehicle systems. This paper will show the impact of instability on the transfer function behavior using damping characteristics of secondary suspension. The vehicle dynamics are modeled using a 17 degree of freedom considering linear wheel/rail contact. The paper deals with certain condition of the damper characteristics that one is about various damping coefficient and another is equipped damper direction.

Development of a Graphic User Interface Program for Suspension Design (현가장치 설계용 그래픽 사용자 접속 프로그램 개발)

  • Kim, H.K.;Yoo, H.H.;Choi, K.R.;Lee, M.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.7-14
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    • 1998
  • A graphic user interface program for the design of vehicle suspension system is developed in this work. Graphic templates are designed by using a graphic language and a library and given to users for interactive data input. Several suspension types are graphically given, and the information of hard points can be directly provided on the graphic templates by users. The information is saved in a data structure which can be efficiently accessed, and transformed into another data format. The data transformation is for the interface to an analyzer by which suspension design characteristics can be calculated.

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Optimum Evaluation of Reinforcement Cord of Air Spring for the Vehicle Suspension System (자동차 현가장치를 위한 에어스프링 보강코드의 최적 성능평가)

  • Kim, Byeong-Soo;Moon, Byung-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.357-362
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    • 2011
  • Air springs are prevalently used as suspension in train. However, air springs are seldom used in automobiles where they improve stability and comfort by enhancing the impact-relief, breaking, and cornering performance. Thus, this study proposed a new method to analyze air springs and obtained some reliable design parameter which can be utilized in vehicle suspension system in contrast to conventional method. Among air spring types of suspension, this study focused on sleeve type of air spring as an analysis model since it has potential for ameliorating the quality of automobiles, specifically in its stability and comfort improvement by decreasing the shock through rubber sleeve. As a methodology, this study used MARC, as a nonlinear finite element analysis program, in order to find out maximum stress and maximum strain depending on reinforcement cord's angle variation in sleeves. The properties were found through uniaxial tension and pure shear test, and they were developed using Ogden Foam which is an input program of MARC. As a result, the internal maximum stresses and deformation according to the changes of cord angle are obtained. Also, the results showed that the Young's modulus becomes smaller, then maximum stresses decrease. It is believed that these studies can be contributed in automobile suspension system.