• Title/Summary/Keyword: Vehicle cooling

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Developing a Cooling System for Fuel Cell Stacks Combined with Heat Pump Technology Using 1-D Simulation (1-D 시뮬레이션을 이용한 히트펌프 기술과 결합된 연료전지 스택용 냉각 시스템 개발)

  • Sang-Min Chung;Dong Gyu Park;Minsu Kim;Sung-wook Na;Seung-Jun Lee;Oh-Sung Kwon;Chul-Hee Lee
    • Journal of Drive and Control
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    • v.21 no.2
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    • pp.1-7
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    • 2024
  • This paper proposes a novel cooling system for hydrogen fuel cell cooling systems by integrating heat pump technology to enhance operational efficiency. The study analyzed the cooling efficiency of the fuel cell cooling system. With the increasing focus on eco-friendly vehicle technologies to address environmental concerns and global warming, the transportation sector, a major contributor to greenhouse gas emissions, needs technological enhancements for better efficiency. The proposed cooling system was modeled through 1-D simulations. The analysis results of parameters such as thermal balance, temperature, and pressure of each component confirmed the stable operation of the system. By examining variations in the cooling system's flow rate, compressor RPM, and the Coefficient of Performance (COP) based on different refrigerants, initial research was conducted to derive optimal operating conditions and parameter values.

The Effect of Cooling Fan Control on Fuel Economy of City Bus (냉각팬 전자제어를 통한 시내버스의 연비 개선)

  • Kim, Kibok;Park, Jinil;Lee, Jonghwa;Park, Kyoungseok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.6
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    • pp.1-7
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    • 2013
  • This paper focuses on cooling fan control by using a magnetic clutch type for the improvement of fuel economy on a heavy city bus. In general, Heavy duty vehicles use viscous clutch type cooling fan which has some disadvantages, such as slow response, wide temperature variation of engine coolant water. But a magnetic clutch type cooling fan can be controlled electronically so the engine coolant temperature can be precisely controllable and this effects could be used to reduce fuel consumption. A control system for applying the magnetic clutch type cooling fan was developed in this study and applied to the real field test and chassis dynamometer test. The result showed well controlled coolant temperature and enhancement of fuel economy.

Improvement of Submarine Cooling System using HILS Simulation (HILS 기반의 수중체 냉각 시스템 개선)

  • Jung, Sung-Young;Oh, Jin-Seok
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.5
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    • pp.376-383
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    • 2012
  • Owing to rapid development of power device and inverters, most of submarines adopt an eletric propulsion system. Although PMPM(Permanent Magnet Propulsion Motor) propulsion system has relatively higher power, energy conversion efficiency and smaller volume than engine propulsion system, it also produces large amount of heat due to current flowing inside motor coils and change of magnetic field induced by iron core. The produced heat in stator and inverter largely affects motor efficiency and bearing lubrication and causes thermal aging while the system is on operation. So, we analyze the existing cooling system and submarine ESS (Energy Saving System) cooling system whose power consumption is reduced. HILS(Hardware In the Loop System) technique is used for the modelling of the submarine cooling system. To confirm the ESS cooling system characteristic, HILS is simulated using LabVIEW with hardware. As a result, the ESS cooling system has the characteristic of better temperature stability and less power consumption than the existing one.

Experimental Study on the Mutual Influence of Thermal Management System for Hydrogen Fuel Cell Vehicle (수소연료전지 자동차 열관리 시스템의 상호 영향도 분석을 위한 실험적 연구)

  • Lee, Moo-Yeon;Won, Jong-Phil;Cho, Choong-Won;Lee, Ho-Seong
    • Journal of Hydrogen and New Energy
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    • v.22 no.6
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    • pp.852-858
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    • 2011
  • This paper is aiming to estimate the mutual influence of the stack cooling performances with the operation modes of the thermal management system for the hydrogen fuel cell vehicles. The heat capacity of the thermal management system was measured by varying the operating modes such as stack cooling heat exchanger only (Mode 1), stack cooling and electric devices cooling heat exchangers (Mode 2), and stack cooling and electric devices cooling heat exchangers with an operation of the condenser (Mode 3).As the results, Performance of the thermal management system (TMS) at Mode 3 decreased up to 34.0%, compared with the result of the Mode 1. In addition, in order to optimize the performance of TMS, the entropy change of stack cooling heat exchanger using irreversibility analysis technique was analyzed with the relationship between entropy generation and entering air velocity of the thermal management system.

Numerical Analysis of Heat Transfer Characteristics of Cooling System for 2.3 kW EV Battery Pack (2.3 kW급 전기자동차 배터리팩용 냉각 장치의 열전달 특성에 관한 해석적 연구)

  • Seong, Dong-Min;Park, Yong-Seok;Sung, Hong-Seok;Suh, Jeong-Se
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.44-49
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    • 2022
  • The improvement in the battery performance and life using a battery thermal management system directly affects the improvement in the performance, life, and energy efficiency of electric vehicles. Therefore, this study numerically analyzed the heat exchange processes between the coolant inside the cooling plate channel and the heat generated by the battery. The cooling performance was analyzed based on the average temperature, temperature uniformity, and the maximum and minimum temperature differences of the battery. A performance difference existed depending on the coolant inlet temperature but showed the same tendency of cooling performance according to the shape of each plate's channel. Type 1 showed the best results in terms of battery temperature uniformity, which is the most important measure of battery performance; Type 2 showed the best results in terms of the average temperature of the battery; and Type 3 showed the best results in terms of the maximum and minimum temperature differences of the battery compared with that of the other cooling plates.

Heat Transfer Analysis of a Heat Exchanger for an Air-Compressor of a Railway Vehicle Based on Cooling Air Flow Measurement (냉각공기 유속 측정에 기반한 철도차량용 공기압축기 열교환기의 열전달 특성 분석)

  • Ahn, Joon;Kim, Moo Sun;Jang, Seongil
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.9
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    • pp.447-454
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    • 2017
  • In this study, local velocity distribution of cooling air in a heat exchanger used in an air compressor for a railway car was measured and heat transfer characteristics of the heat exchanger were analyzed. First, heat transfer coefficient and fin performance of the cooling air side were predicted and was checked if the fin of the heat exchanger was effectively used. Distribution of air flow rate at high temperature side was predicted through pipe network analysis and heat resistance at high temperature and low temperature side were predicted and compared. Spatial distribution of temperature in the interior and surface of the square channel constituting high-temperature side was predicted and appropriateness of the size of the heat exchanger was examined. As a result of the analysis, the present size of the heat exchanger could be reduced and it could be effective to promote heat transfer inside the heat exchanger rather than outside to improve performance of the heat exchanger.

Experiment for Duct Development to Cool Components in Vehicle Engine Room (차량 엔진룸내 부품 냉각용 덕트 개발을 위한 실험)

  • Lee, Suk Young
    • Journal of Energy Engineering
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    • v.27 no.4
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    • pp.98-102
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    • 2018
  • In order to improve the durability of components in the vehicle engine room, an experiment to improve the air cooling effect of components by installing a cooling duct using intake air aiming at four components, such as generator, battery, ECU and power steel oil, Respectively, experimental results show that the overall component temperature has been reduced, and the reduced temperature difference is in the order of generator, ECU, power steel oil and battery. In order to improve the temperature difference due to these components, it is necessary to optimize the design through the flow analysis in the duct in the future.

A Study on Improvement of Cooling Performance through Vent Structure Optimization of Carbon Ceramic Composite Disc (카본 세라믹 복합재 디스크의 벤트 구조 최적화를 통한 냉각성능 향상에 관한 연구)

  • Shim, J.H.;Shin, U.H.;Lee, J.H.;Jeon, G.B.;Kim, B.C.;Kwack, J.H.;Lim, D.W.;Hyun, E.J.;Jeon, T.H.;Lee, J.M.
    • Journal of Auto-vehicle Safety Association
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    • v.11 no.1
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    • pp.23-29
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    • 2019
  • Recently, use of composite materials has been increasing for body structures and chassis parts in the car industry because of weight reduction effect and excellent mechanical thermal characteristics. However, application of composite materials in brake system is very difficult because it is hard to obtain enough brake performance due to low heat storage capacity of the composite materials. In this paper, we will present new carbon ceramic composite disc with high flow characteristic. To obtain this characteristic, new vent structures were designed by using ARIZ method and substance-field model analysis. The flow effect of these vent structures on the brake performance was verified by pugh matrix and cooling test. The test results show improvement of cooling performance up to $30^{\circ}C$. Finally, These results will improve brake the reliability of the brake performance for the high performance vehicles and electric vehicles.

Development of the Scaled Vehicle of Smart UAV (스마트무인기 축소형 비행체 개발)

  • Chang, Sung-Ho;Choi, Seong-Wook;Koo, Sam-Ok
    • Aerospace Engineering and Technology
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    • v.6 no.2
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    • pp.236-244
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    • 2007
  • The 40% scaled vehicle of Smart UAV has been developed for the investigation of basic flight characteristics and the verification of flight control algorithm. The similar gimbal hub and drive train with the full scale UAV were implemented and a forced air cooling reciprocating engine was installed. The various kind of tests were conducted for the major components of the vehicle. The important performance and mechanical endurance of the fabricated vehicle were identified by ground and hovering test.

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Performance Evaluation and Comparison of Conventional 12/8 and Novel 6/5 Switched Reluctance Motors (기존 12/8 및 새로운 6/5 SRM의 성능분석 및 비교)

  • Xu, Zhenyao;Lee, Dong-Hee;Ahn, Jin-Woo
    • Proceedings of the KIPE Conference
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    • 2016.07a
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    • pp.517-518
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    • 2016
  • In this paper, a novel 6/5 switched reluctance motor (SRM) with segmental rotor is proposed for vehicle cooling fan application. Unlike conventional SRMs, the proposed motor adopts hybrid stator poles and segmental rotor structures, thereby making the motor operate in short flux paths and parts of the flux paths magnetically isolated between the phases. Therefore, compared with conventional SRMs, the proposed structure could improve the output torque density and reduce the core loss, thereby improving the electric utilization of the motor. To verify the proposed structure, the performance of the proposed structure is evaluated. Meanwhile, a conventional 12/8 SRM which has been used for vehicle cooling fan application is also evaluated. Finally, the effectiveness of the proposed SRM is demonstrated by the simulation and experimental results.

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