• Title/Summary/Keyword: Vehicle Suspension

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Dynamic Modeling of Ball Joint in Suspension (현가장치 볼 조인트의 동적 모델 연구)

  • 김숙희;한형석;노규석;김명규;김기훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1561-1564
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    • 2003
  • In the dynamic analysis model of full vehicles, the ball joint is usually modeled as an ideal joint. Searching a ball joint, the engineering plastic covers metal and the plastic has little compliance. It is expected that the compliance will physically have an influence on load transfer. This thesis presents a dynamic model considering the compliance of a ball joint, and studies an influence related to load transfer. It models the compliance of a ball joint to 3 directional spring. Likewise, it researches the load of a ball joint via a four-post simulation of a full vehicle, comparing with a model considered compliant and the model of an ideal joint. As a result, the difference between the compliance and the ideal joint model was determined. For this reasons, to conduct precision load prediction for durability analysis, dynamic analysis considering the compliance of bali joint should be required.

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A Study on the Torsional Frequency Response Characteristic of $4\times2$ Heavy Duty Truck Powertrain ($4\times2$ 대형 트럭 구동계의 비틀림 주파수 응답 특성 연구)

  • 안병민
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.304-309
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    • 1998
  • In recent truck industry, ride quality improvement as well as payload capacity is a very important subject. In order to achieve this goal, it is necessary to study several sub-systems (powertrain, suspension, engine mount, exhaust, etc) of truck which are major components of vehicle. In this research, torsional vibration reduction method of 4$\times$2 truck powertrain is demonstrated by using computer simulation and experiment. First, truck powertrain is modeled as a vibration system and validity of developed model is verified by comparing free vibration results with experiment results. Second, Most key parameters which influence torsional resonance are examined utilizing mode analysis. Finally, frequency responses of truck powertrain are obtained and reduction counterplans of torsional vibration are suggested.

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Running Stability Analysis on the Tail Car of KTX (KTX 후미 차량의 주행 안정성 해석)

  • Lee Seung-Il;Choi Yeon-Sun
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.350-355
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    • 2005
  • The running stability and safety of a railway vehicle depends on the design characteristics and the contact condition between wheel and rail. In this paper, numerical simulations using ANSYS and ADAMS were done on the basis of the experimental observations. The results show that 0.6 Hz of the tail car motion is due to the natural mode of car combination of the KTX. The effects of the conicity of wheel and the lateral stiffness of the secondary suspension on the running stability were analyzed numerically using ADAMS/RAIL. The results also show 0.6 Hz as like the experimental observations. And the adoption of the wheel of GV40(${\lambda}=0.025$) brought the sway motion at the tail cars, but XP55(${\lambda}=0.055$) did not when the secondary lateral stiffness of the KTX was greater than 0.3 MN/m.

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Durability Evaluation and Train Test of Air Spring for Electric Railway (전동차용 공기스프링 내구성평가 및 실차시험)

  • 김완두;우창수;이학주;정승일;김석원;김영구;최경진;이동형
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.468-475
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    • 2000
  • An air spring was accepted for rail vehicle secondary suspension to reduce and absorb tile vibration and the noise. The air spring for the electric railway was developed with domestic technology, which consisted of a cord reinforced rubber bellows, a upper plate, a lower plate and a stopper rubber spring The fatigue test was conducted in laboratory by using servo hydraulic fatigue testing system to verify the durability. And to guarantee the adaptation of this air spring, the ride comfort and the air pressure variation were measured in train test on Boondang line.

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A study on the development of wheel-rail contact module using general contact mechanism (일반적인 접촉특성을 이용한 휠/레일 접촉모듈 프로그램 개발에 관한 연구)

  • 박찬경;배대성;조희재;조영걸
    • Proceedings of the KSR Conference
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    • 2003.10a
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    • pp.204-209
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    • 2003
  • The railway vehicle is composed of many suspension components, such as 1st springs, 2nd dampers, that have an influence on the dynamic characteristics of high speed train. Also, the wheel/rail shapes and its contact mechanism affect the dynamic behavior of high speed train. but these geometric contact characteristics are nonlinear functions of the wheelset lateral displacement and it do not exact dynamic analysis for high speed train. there is a need to develop a new wheel/rail contact module for dynamic behavior and wheelset model is divided motor box, wheel box and wheel body. This wheel is moved by motor box and constrained by joint. It is almost same a train and its result is more exactly.

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Study on Cold/Oil Atmosphere Resistance Property of Face Seal Rubber for Track Layer

  • Shin, Jae Won
    • Elastomers and Composites
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    • v.53 no.1
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    • pp.13-18
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    • 2018
  • A face seal comprising a metal ring and acrylonitrile butadiene rubber (NBR) was installed in the driving part and suspension unit. The seal serves as a bearing and simultaneously prevents entry of foreign matter from external environment as well as internal oil leakage. Subsequently, the rubber-rod ring generates axial pressure owing to rubber elasticity (hardness), performs static sealing function between housing details and outer diameter of seal, and transmits rotational torque to the rotating support ring. In order to improve the durability of NBR, which performs the above tasks, and to effectively use it in tracked-vehicle applications at extreme temperatures, this study reports a mixing design approach to enhance cold and oil resistances of NBR.

A Study on the Optimum Design of Multi-Object Dynamic System for the Rail Vehicle (철도차량 동적 진동특성을 고려한 다목적함수 최적설계)

  • Park, Chan-Kyoung;Lee, Kwang-Ki;Kim, Ki-Hwan;Hyun, Seung-Ho;Park, Choon-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.894-899
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    • 2000
  • Optimization of 26 design variables selected from suspension characteristics for Korean High Speed Train (KHST) is performed according to the minimization of 58 responses which represent running safety and ride comfort for KHST and analyzed by using the each response surface model from stochastic design experiments. Sensitivity of design variables is also analyzed through the response surface model which ineffective design prameters to the performance index are screened by using stepwise regression method. The response surface models are used for optimizing design variables through simplex algorism. Values of performance index simulated by optimized design parameters are totally lower than those by initial design parameters. It shows that this method is effective for optimizing multi-design variables to multi-object function.

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The Effect of Heat Ageing Natural Vulcanized Rubber (천연가황고무의 변형특성에 있어서 열경화의 영향)

  • Kang, Hee-Jin;Kim, Yong-Duck;Jeong, Hyun-Yong;Lee, Tae-Soo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.309-314
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    • 2000
  • Rubber is used as a primary suspension component in a vehicle or a mechanical structure. The aim of this study is to establish a procedure for measuring the material properties of rubber and to analyze the differences of material properties of virgin rubber and heat aged rubber. The effect of mechanical conditioning was shown and included in the procedures of tensile. compression. simple shear. and pure shear tests. In addition. using engine oil was recommended for compression test in order not to have barrelling. Moreover, based on the material properties of vil·gin rubber and heat aged rubber. equations of C10 and IRHD were proposed as a function of heat aging temperature and time.

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The Optimization Design of Engine Cradle using Hydroforming (하이드로포밍을 이용한 엔진크래들 최적설계)

  • Oh, Jin-Ho;Lee, Gyu-Min;Choi, Han-Ho;Park, Sung-Ho
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.571-575
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    • 2008
  • An engine cradle is a quite important structural assembly for supporting the engine, suspension and steering parts of vehicle and absorbing the vibrations during the drive and the shock in the car crash. Recently, the engine cradle having structural stiffness enough to support the surrounding parts and absorbing the shock of collision has been widely used. The hydroforming technology may cause many advantages to automotive applications in terms of better structural integrity of parts, reduction of production cost, weight reduction, material saving, reduction in the number of joining processes and improvement of reliability. We focus on increasing the durability and the dynamic performance of engine cradle. For realizing this objective, several optimization design techniques such as shape, size, and topology optimization are performed. This optimization scheme based on the sensitivity can provide distinguished performance improvement in using hydroforming.

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Vibration Isolation System for Driver's Seats with Negative Stiffness (운전자용 의자의 부강성 진동 절연 시스템)

  • Park, Sung-Tae;Lee, Sang-Joo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.2
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    • pp.114-121
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    • 2010
  • As a vehicle speed increases, more vibration energy is transmitted from chassis to a driver. Current isolation system for the driver's seat by damping control can reduce the transmitted vibration energy near resonance area. But in higher frequency region than natural frequency multiplied by $\sqrt{2}$, the vibration energy transmitted to the driver has a tendency to be increased. Therefore, the method by natural frequency reduction of the system is preferred to increase the effectiveness of the anti-vibration. However, the natural frequency could not be freely reduced due to the nature of the isolation system structure. A new passive suspension system to reduce the natural frequency is proposed. The theoretical analysis and experimental results show better vibration attenuation compared with the current isolation system.