• Title/Summary/Keyword: Vehicle Load Test

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Development of an Efficient Notching Toolkit for Response Limiting Method

  • Shin, Jo Mun
    • Journal of Aerospace System Engineering
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    • v.15 no.4
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    • pp.40-46
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    • 2021
  • At launch, satellites are exposed to various types of structural loads, such as quasi-static loads, sinusoidal vibrations, acoustic/random vibrations, and shocks. The launch environment test is aimed at verifying the structural stability of the test object against the launch environment. Various types of launch environments are simulated by simple vibration, acoustic, and shock tests considering possible test conditions in ground. However, the difference between the launch environment and the test environment is one of the causes of excessive testing. To prevent overtesting, a notching technique that adjusts the frequency range and the input load considering the design load is applied. For notching, specific procedures are established considering the satellite development concept, selected launch vehicle, higher system requirements, and test target level. In this study, the notching method, established procedure, and development of a notching toolkit for efficient testing are described.

A Study on Characteristics of Exhaust Emissions from Domestic Used Diesel Engines (國産 디이젤機關의 汚染物質 排出特性에 關한 硏究)

  • 趙康來;金良均;董宗仁;嚴明道
    • Journal of Korean Society for Atmospheric Environment
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    • v.1 no.1
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    • pp.83-92
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    • 1985
  • In odrder to survey the emission level of air pollutants from diesel vehicles, was measured CO, HC, NOx and smoke of 4 types of domestic-use diesel engines under various conditions. The emission of CO, HC and NOx tested by 6-Mode test method and smoke emission by full load test met the permissible vehicle emission standard. Pollutant emission rates of diesel engines were different according to engine operating conditions, that is, engine load and engine speed. Generally, CO and HC was emitted more at low load and NOx at high load but the trend was quite different by the type of engines. In exhaust gas, $NO_2$ portion of NOx emission was high, specially at low speed and low load. The correlation equation between CLD(NOx) and NDIR(NO) method of nitrogen of nitrogen oxides analysis was y = 1.10x - 3.48 (y: CLD method) as a result of 6-mode test.

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Identify Hypoid gear whine noise for Deflection test and Transmission error measurement (하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달에러 측정에 대한 연구)

  • Choi, Byung-Jae;Oh, Jae-Eung;Park, Sang-Kil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.91-98
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    • 2008
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the fun operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

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Identify Hypoid gear whine noise for Deflection test and Transmission error measurement (하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달에러 측정에 대한 연구)

  • Choi, Byung-Jae;Oh, Jae-Eung;Park, Sang-Kil
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1040-1047
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    • 2008
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the full operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

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Identify Hypoid Gear Whine Noise for Deflection Test and Transmission Error Measurement (하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달오차 측정에 대한 연구)

  • Choi, Byung-Jae;Oh, Jae-Eung;Park, Sang-Gil
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.2
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    • pp.127-137
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    • 2009
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the full operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

Study on Accelerated Life Test Design for a Gear Type Lubrication Pump for Automatic Transmission (자동변속기 윤활용 기어펌프의 가속 수명시험 설계에 관한 연구)

  • Park, Jong-Won;Jung, Dong-Soo
    • Journal of Applied Reliability
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    • v.12 no.3
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    • pp.201-213
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    • 2012
  • A gear type lubrication pump is an essential component of the powertrain and has a major role for supplying oil to the gears and bearings in automatic transmission with a hydraulic clutch. Therefore, the durability test code design of lubrication pump is very important to ensure the reliability of the entire transmission and the vehicle. In this study, the design process for the life testing of lubrication pump has been generalized by four steps. The four design steps of the life testing of lubrication pump consist of the configuration of load spectrum, rain flow counting and analysis of load level, the equivalent damage assessment and test code generation. In fact, the load spectrum should be obtained from the field operating condition but that kind of data is the top secret of manufacturers. This is not open to the public in general. So we could use the artificially simulated load spectrum instead of field obtained one and focused on the development of the general process for designing the life test of a gear type lubrication pump. Reliability goals for lubrication pump, pressure, torque, temperature and load spectrum, if present, as appropriate for the given test conditions, accelerated life testing for the lubrication pump can be designed by the developed design steps.

A Study on Durability Performance Estimation for Development of Chassis Corner Module (샤시코너모듈 개발을 위한 부품의 내구 성능 예측에 대한 연구)

  • Choi Sungjin;Park Jungwon;Jeon Kwangki;Yoo Youngmyun;Choi Gyoojae;Park Taewon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.159-166
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    • 2006
  • Chassis system has a large influence on ride quality, stability and NVH performance of a car. To improve the performance and reduce cost, the development of chassis modular assemblies is emphasized. To develop chassis corner modules, it is necessary to predict the performance of full vehicle motion such as ride, handling performance, NVH characteristics and durability of modules. In this paper, full vehicle test is performed to acquire the road load data of chassis corner module of passenger car. 3-axis simulator modeling are carried out to simulate reaction force analysis and fatigue analysis of new developed modules. Also, real simulator tests to validate performance of new developed modules are performed. We had developed the accelerated durability test procedure of KATECH PG and it is used to test chassis corner modules at laboratory and simulate durability performance. All these results have been provided to module and parts company and make an important role to develop chassis corner modules.

A Study on Weight Estimation of Moving Vehicles using Bridge Weigh-in-Motion Technique (Bridge Weigh-in-Motion 기법을 이용한 주행차량 중량추정에 관한 연구)

  • Oh, Jun-Seok;Park, Jooyoung;Kim, Junkyeong;Park, Seunghee
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.28 no.1
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    • pp.29-37
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    • 2015
  • In this study, the estimation of axial load and total axial load was conducted using Bridge Weigh-in-Motion(BWIM) technique which generally consists of devices for measuring the strain induced in the bridge by the vehicles. axle detectors for collecting information on vehicle velocity and axle spacing. and data acquisition equipment. Vehicle driving test for the development of the BWIM system is necessary but it needs much cost and time. In addition, it demands various driving conditions for the test. Thus, we need a numerical-simulation method for resolving the cost and time problems of vehicle driving tests, and a way of measuring bridge response according to various driving conditions. Using a bridge model reflecting the dynamic characteristic contributes to increased accuracy in numerical simulation. In this paper, we conduct a numerical simulation which reflects the dynamic characteristic of a bridge using the Bridge Weigh-in-Motion technique, and suggest overload vehicle enforcement technology.

A Study on the Stress Analysis of Launch Vehicle due to Acoustic Loads (음향 하중에 의한 발사체의 응력해석에 관한 연구)

  • Yeon,Jeong-Heum;Yun,Seong-Gi;Jang,Yeong-Sun;Lee,Yeong-Mu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.8
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    • pp.91-98
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    • 2003
  • In the structural analysis of a launch vehicle, the construction of loading functions and the determination of responses to them are very important. Among many kinds of loads, acoustic load generated by exhaust is a random load that can be described in a statistical manner. In this study, loading functions corresponding to the acoustic loads are constructed and applied to the structural analysis of launch vehicle. Acoustic loading functions are constructed using source allocation method. Structural analyses are carried out by using finite element modelling and frequency response function of finite element model. The stresses resulting from acoustic loads and acceleration power spectral density functions at interfaces of each section are calculated. These analyses are essential for the development of environmental test specifications and associated dynamic design requirements which are necessary to ensure overall vehicle reliability.

Acoustic Load Reduction in the Payload of Small Launch Vehicle by using Resonators (공명기를 이용한 소형위성발사체 탑재부의 음향하중 저감)

  • Seo, Sang-Hyeon;Jeong, Ho-Kyeong;Park, Soon-Hong;Jang, Young-Soon;Yi, Yeong-Moo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.234-237
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    • 2007
  • To protect a satellite and electronic equipment from the acoustic load generated by rocket propulsion system, many launch vehicle use acoustic blanket. Acoustic load is main source of random vibration working on the payload. Most high frequency region of the acoustic loads is reduced by payload fairing skins and acoustic blanket, but low frequency region is not. In order to reduce acoustic load of low frequency region, we designed array resonator panel which was made of composite materials. Insertion loss capacity of the payload fairing with acoustic blanket was verified from PLF acoustic test in the acoustic chamber.

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