• 한국기계가공학회지
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• 제19권5호
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• pp.45-52
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• 2020

Recently, design for additive manufacturing (DfAM) technology has become a prominent design methodology for exploiting 3D printing, which leads the Fourth Industrial Revolution. When manufactured by the 3D printing method, it is possible to produce several shapes compared to the conventional casting or cutting process. DfAM-as a newly-proposed design methodology-can be used to specially design products with various shapes to apply functional requirements. Topology optimization verifies load paths to determine the draft design, and a shape-optimized design with objective functions for weight reduction enables efficient lightweight product design. In this study, by using these two DfAM technologies, a lightweight and optimal design is constructed for a node part of a vehicle body with a space frame designed for a lightweight vehicle. DfAM methodologies for concept design and detailed design, and the associated results, are presented. Finally, the product was additively manufactured, a fatigue performance test was performed, and the design reliability was verified.

• 한국산학기술학회논문지
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• 제13권5호
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• pp.1947-1953
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• 2012

지구 온난화의 영향으로 차량 연비 향상은 매우 중요한 문제이다. 본 논문에서는 경사를 갖는 고속도로를 주행하면서 차량 전방의 고도 데이터를 이용하여 주행속도를 예측하는 3가지 연비 향상 알고리즘을 제안하고 성능을 평가했다. 제안하는 알고리즘은 가중평균경사각(WMGA), 하강 경사에서 감속 후 재가속 I, II(RAADE I, II) 3가지이다. 이를 위해 GPS 수신 데이터 중에서 거리와 고도 데이터를 추출하여 각 구간의 경사도와 주행저항을 계산한다. 제안하는 3가지 알고리즘에 대한 속도 프로파일을 약 213Km 영동고속도로 전 구간에 대해서 완성하여 모의 주행하여 연비를 측정한다. 그 결과 제안하는 알고리즘 중에서 RAADE II 알고리즘이 기존 CVELCONT3 알고리즘 연비 대비 약 3.571% 우수한 결과를 얻었다.

• 융복합기술연구소 논문집
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• 제2권1호
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• pp.24-30
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• 2012

In this study, the trucks(2.9-liter) have been developed to use DME as fuel, and performance test of the vehicle's DME engine, power, emissions, fuel economy and vehicle aspects was conducted. For experiments, the fuel system(common-rail injectors and high-pressure pump included) and the engine control logic was developed, and ECU mapping was performed. As a result, the rail pressure from 40MPa to approximately 65% increase compared to the base injector has been confirmed that. Also, the pump discharge flow is 15.5 kg/h when the fuel rail pressure is 400rpm(40 MPa), and the pump discharge flow is 92.1 kg/h when the fuel rail pressure is 2,000rpm(40MPa). The maximum value of full-load torque capability is 25.5kgfm(based on 2,000rpm), and more than 90% compared to the level of the diesel engine were obtained. The DME vehicle was developed in this study, 120 km/h can drive to the stable, and calculated in accordance with the carbon-balance method of fuel consumptions is 5.7 km/L.

• 한국철도학회논문집
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• 제20권3호
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• pp.320-328
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• 2017

철도차량에 폭 넓게 적용되고 있는 축상고무스프링의 노화에 따른 탈선안전도 영향을 분석하고자 노화 축상고무스프링 시료를 대상으로 특성시험을 수행하였다. 그리고 축상고무스프링 노화가 탈선 안전에 미치는 영향을 분석하기 위하여 주행 동특성 해석을 수행하였다. 사용연수 17년이 지난 롤고무 축상스프링 시료를 대상으로 한 상하방향 특성시험결과, 고무 노화로 인하여 변위 복원기능이 저하되었고 스프링강성이 현저히 증가하였다. 그리고 EN14363규격 적용 twist궤도 주행 시를 모사한 주행동특성 해석결과, 정상 차량모델(Case1)에 비하여 노화 축상스프링 특성을 적용한 차량모델(Case2)의 탈선계수와 윤중감소가 증가하여 탈선안전도는 저하하였다. 특히 급격한 선형 변동이 발생하는 천이구간 주행 시 윤중감소로 인한 탈선안전도는 취약하게 나타났다.

• Journal of Power Electronics
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• 제15권5호
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• pp.1178-1189
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• 2015

A non-isolated Multiple Input Converter (MIC) with an input port, two storage ports and a load port is proposed. The synthesis of the proposed four port converter with its switch realization is presented. A steady state analysis of each operating mode with a small-signal model is derived, and a stability analysis is done. A mode selection controller is proposed to automatically choose a specific operating mode based on the voltage levels of the different source and storage units. In addition, a voltage control loop is used to regulate the output voltage. A 200W prototype is built with a TMS320F28027 DSP controller to test the feasibility of the operating modes. Simulation and experimental results show the ability of the proposed converter to handle multiple inputs either individually or simultaneously.

• 한국생산제조학회지
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• 제8권2호
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• pp.73-79
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• 1999

Most of mechanical structures are combined of substructures such as beams and/or plates. There are few systems with unibody structures but are many systems with united body structures. Generally the dynamic a nalysis of whole structures is performed under alternation load. In the structure design, the analysis of each bolted joint is more important than others for zero severity. This paper presents the analysis method of contact stress distribution factor in the bolted joint with variable fastening torque on joints in the structure. At first, a static vibration test was performed to find out a nominal stress of bolt jointed plates from the relationship between natural frequency and nominal stress. Then a contact stress was computed at contact point between bolt and plate in the structure. It is believed that the proposed method has promisiong implications for safer design with index of contact stress distribution factor and has merits for cost-down and saving time at the beginning of vehicle development.

• Journal of Advanced Marine Engineering and Technology
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• 제27권1호
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• pp.76-81
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• 2003

The purpose of this study is to analyze the collapse characteristics of widely used spot welded section members coated damping material Y1000 and to develop an analysis method for acquiring exact collapse loads and energy absorption ratio. Hat-shaped thin-walled members have the biggest energy absorbing capacity in a front-end collision. The sections were tested on quasi-static and impact loads. Specimens with two type thickness, width ratio and spot weld pitch on the flange have been tested in impact velocities(6.73n0sec and 7.54n1sec) which imitate a real-life car collision. As a result, it was developed the system for acquiring impact energy absorbing characteristics of structure united thin-walled member and damping materials.

• 한국자동차공학회논문집
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• 제6권1호
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• pp.143-150
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• 1998

The evaluation of joint fatigue strength of light weight materials for electrical vehicle body has been performed through single lap joint tests with the design parameters such as joint style, adherend, bonding overlap length and bonding thickness. Fatigue strength was evaluated through 5-Hz, tension-tension, load controlled test with the stress ratio zero value. It is experimentally observed that fatigue strength of joint increases for the increase of overlap length. The combinations of Al-Al and Al-FRP adherends show that fatigue strength of joint is hardly changed for the increase of bonding thickness, but FRP-FRP adherend specimen shows that fatigue strength of joint increases after decreases for the increase of bonding thickness. Al-Al adherend specimen has much higher fatigue length than Al-FRP and FRP-FRP adherend specimens. Riveting at adgesive bonded joint gives little effect on fatigue strength.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2004년도 춘계학술대회 논문집
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• pp.1102-1107
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• 2004

High-speed railway bridges subject to effect of statical loads by temperature change as well as dynamic loads by interaction between vehicle load which run specially fast and behavior of bridges, If suitable longitudinal expansion by temperature change of bridge does not happened, it can cause unhealthy condition for the parts of bridges as well as can generate addition stress to bridges, For these reason, Analysis and Estimation of data about behavior of bridges occupies important factor in that estimate the remaining life of bridges and select the maintenance, repair and retrofit. In this paper, Analysis for the long-term behavior of bridges using Longitudinal displacement and Temperature data that is actuality measured data to the bridges of Seoul-Busan high speed railroad test section has been made.

• Structural Engineering and Mechanics
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• 제18권5호
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• pp.609-626
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• 2004

The Land Transport Authority of Singapore has a continuing program of highway bridge upgrading, to refurbish and strengthen bridges to allow for increasing vehicle traffic and increasing axle loads. One subject of this program has been a short span bridge taking a busy highway across a coastal inlet near a major port facility. Experiment-based structural assessments of the bridge were conducted before and after upgrading works including strengthening. Each assessment exercise comprised two separate components; a strain and acceleration monitoring exercise lasting approximately one month, and a full-scale dynamic test carried out in a single day. This paper reports the application of extreme value statistics to estimate bridge live loads using strain measurements.