• Title/Summary/Keyword: Variable speed refrigeration system

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Design of Predictive Controller for Effective Superheat Control of Variable Speed Refrigeration System (가변속냉동시스템의 효율적인 과열도제어를 위한 예측제어기 설계)

  • Choi, Jeong-Pil;Hua, Li;Jeong, Seok-Kwon
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.9-15
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    • 2008
  • In this paper, we suggest PI control with a predictive controller to progress both energy saving and coefficient of performance(COP) in a variable speed refrigeration system. The capacity and superheat are controlled simultaneously and independently by an inverter and an electronic expansion valve respectively for saving energy and improving COP in the system. The refrigeration system has long dead time in superheat inherently. The dead time makes the system difficult to achieve the satisfactory quick control response, especially superheat control response. In order to solve this problem, we designed a predictive controller based on PI control to progress superheat control performance. The control performance was investigated through some experiments to verify the effectiveness of the predictive controller.

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PI Control with the Smith Predictive Controller for a Variable Speed Refrigeration System

  • Hua, Li;Choi, Jeong-Pil;Jeong, Seok-Kwon;Yang, Joo-Ho;Kim, Dong-Gyu
    • International Journal of Air-Conditioning and Refrigeration
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    • v.15 no.3
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    • pp.129-136
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    • 2007
  • In this paper, we suggest PI control with the Smith predictive controller to improve transient response of a variable speed refrigeration system (VSRS). As the refrigeration system has long dead time inherently, it is difficult to get fast responses of super-heat and reference temperature. We incorporated the Smith predictive controller into PI to compensate the effect of the long dead time of the system. At first, we introduced the decoupling model of the system to control capacity and superheat simultaneously and independently. Next, we designed the predictive controller of the superheat based on PI control law. Finally, the control performance by the proposed method was investigated through some numerical simulations and experiments. The results of the simulations and experiments showed that the proposed PI control with the predictive controller could obtain acceptable transient behaviour for the system.

Optimum Controller Design of a Water Cooler for Machine Tools Based on the State Space Model (상태공간 모델링에 의한 공작기계용 수냉각기의 최적제어기 설계)

  • Jeong, Seok-Kwon;Kim, Sang-Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.12
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    • pp.782-790
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    • 2011
  • Typical temperature control methods of a cooler for machine tools are hot-gas bypass and compressor variable speed control. The hot-gas bypass system has been widely used to control the cooler temperature in many general industrial fields. On the contrary, the compressor variable speed control is focused on special fields such as aerospace and high precision machine tools which need high precision control. The variable speed control system usually has two control variables such as target temperature and superheat. In other words, the variable speed control system is basically multi-input multi-output(MIMO) system. In spite of MIMO system, the proportional integral derivative(PID) feedback control methodology that based on single-input single-output (SISO) system is generally used for designing the variable speed control system. Therefore, it is inevitable to describe transfer functions for dynamic behaviors of every controlled variables and decide the PID gains with tremendous iteration process. Moreover, the designed PID gains do not provide optimum system performances. To solve these problems, high performance controller design method based on a state space model is suggested in this paper. An optimum controller is designed to minimize both control errors and energy inputs. This method was more simple to describe dynamic behaviors and easier to design the cooler controller which is MIMO system.

Analysis of Design Factors for High Performance Fuzzy Logic Control of Refrigeration Cycle (냉동사이클의 고성능 퍼지제어를 위한 설계 인자들의 영향 분석)

  • Choi, Sung-Woon;Jeong, Seok-Kwon;Yang, Joo-Ho
    • Journal of Power System Engineering
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    • v.20 no.6
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    • pp.11-19
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    • 2016
  • A variable speed refrigeration system(VSRS) has been received high attention for energy saving ability. This paper investigates effects of design factors such as membership function range and sampling time to control performances for systematical designing fuzzy logic controller of the VSRS. Some comparisons of control performance between the fuzzy and PI are conducted including comparative evaluation of robustness against noise by using computer simulations. The simulation results showed that the fuzzy is very useful design method for engineers in the industrial fields which have big noises system and deal with inherent nonlinear system like the VSRS.

State Equation Modeling and the Optimum Control of a Variable-Speed Refrigeration System (가변속 냉동시스템의 상태방정식 모델링과 최적제어)

  • Lee, Dan-Bi;Jeong, Seok-Kwon;Jung, Young-Mi
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.26 no.12
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    • pp.579-587
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    • 2014
  • This paper deals with precise analytical state equation modeling of a variable speed refrigeration system (VSRS) for optimum control in state space. The VSRS is described as multi-input and multi-output (MIMO) system, which has two controlled variables and two control inputs. First, the Navier-Stokes equation and mass flow rate were applied to each component of the basic refrigeration cycle to build a dynamic model. The dynamic model, represented by a differential equation, was transformed into the state equation formula. Next, a full-order state observer was built to estimate all of the state variables to compose an optimum control system. Then, an optimum controller was designed to minimize an evaluation function that has input energy and control error. Finally, simulations and experiments were conducted to verify the validity of the proposed modeling and designed optimum controller to regulate target temperature and superheat in a 1RT oil cooler system. The results show that the proposed method, state equation modeling and optimum control, is efficient to ensure optimal control performance of the VSRS.

An experimental research on temperature accuracy in the refrigerator system with a variable speed compressor

  • Jung, Young-Seok;Hong, Boo-Pyo;Bakhtiar, Agung;Yoon, Jung-In;Choi, Kwang-Hwan
    • 한국태양에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.264-269
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    • 2011
  • A precision of temperature control in the manufacturing process would be an important factor and become the main key to control production quality. Mostly manufacture machinery used oil as a coolant in their system so an accurate oil temperature control system become an absolute need in industrial field. This paper presents a experiment research to control the oil temperature constant at target point, in this experiment is $35^{\circ}C$ by using an inverter attached in compressor to varying the compressor speed. This control has been completed and tested through an experiment with different heat load of 4kW, 6kW, 7kW, 8kW and 10kW given under temperature constant room conditioned as $25^{\circ}C$. The results had shown the temperature deviation in the refrigerator has around $0.2^{\circ}C$ and the COP is 2.5 gained at 8kW and 10kW.

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High Efficient Control Design for Refrigeration System of a Ship

  • Hua, Li
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.241-244
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    • 2006
  • In this paper, we suggest the high efficient control method based on general PI control law to control the refrigeration system of the ship effectively. In the variable speed refrigeration system, the capacity and the superheat are controlled by inverters and electronic expansion valves respectively for saving energy and improving cost performance. Thus, we propose decoupling model to eliminate the interfering at first. Next, we design PI controller to control capacity and superheat independently. Finally the control performance was investigated through some experiments. The experiments results show that the PI control design can obtain good control performance deal with the varied control reference and thermal load.

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Comparison of System Performances of Hot-gas Bypass and Compressor Variable Speed Control of Water Coolers for Machine Tools (핫가스 바이패스 및 압축기 가변속 제어에 의한 공작기계용 수냉각기의 성능 비교)

  • Jeong, Seok-Kwon;Lee, Dan-Bi;Yoon, Jung-In
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.1
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    • pp.1-8
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    • 2012
  • Recently, the needs of system performances such as working speed and processing accuracy in machine tools have been increased. Especially, the speed increment generates harmful heat at both moving part of the machine tools and handicrafts. The heat is a main drawback to progress accuracy of the processing. Hence, a cooler system to control temperature is inevitable for the machine tools. In general, two representative control schemes, hot-gas bypass and variable speed control of a compressor, have been adopted in the water cooler system. In this paper, comparisons of system performances according to the control schemes in a cooler for machine tools were conducted in detail. Each proportional-integral feedback controller for the two different control systems is designed. The system performances, especially the temperature control accuracy and coefficient of performance which is a criterion of energy saving, were mainly analyzed through various experiments using 1RT water cooler system with different two types of control scheme. These evaluations will provide useful information to choose suitable water cooler system for the engineers who design controllers of the cooler system for machine tools.

An Experimental Study on Variable-Speed Control of an Ground-Water Circulation Pump for a Ground Source Multi-Heat Pump System (주거용 건물 지열원 멀티 히트펌프시스템의 지열순환펌프 가변유량제어에 관한 실증연구)

  • Song, Suwon
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.8
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    • pp.443-449
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    • 2013
  • The purpose of this study is to propose an enhanced variable-speed control method of ground-water circulation pumps using inlet and outlet ground-water temperature difference and analyze its effect for the ground source multi-heat pump system installed in a single-family house. As a result, it has shown to significantly reduce the electricity use of ground-water circulation pump and improve overall system Coefficient of Performance (COP) due to the proposed variable-speed control under partial load conditions after oversized and inefficient single-speed pump retrofit.