• Title/Summary/Keyword: Valve design system

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Study on the Optimum Design of High Pressure Common-rail DME Injector Nozzle with Consideration of Cavitation (공동현상을 고려한 커먼레일용 고압 DME 인젝터 노즐의 최적 설계 연구)

  • Jeong, Soo-Jin;Park, Jung-Kwon;Lee, Sang-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.1
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    • pp.99-106
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    • 2013
  • DME (Di-Methyl Ether) is synthetic product that is produced through dehydration of methanol or a direct synthesis from syngas. And it is able to save fossil fuel and reduce pollutants of emission such as PM and $CO_2$. In spite of its advantages it is difficult to design DME fuelled engine system because DME fuel may cause to severely generate cavitation and corrosion in fuel delivery system due to physical properties of DME. Therefore, in this study three-dimensional internal flow characteristics with consideration of cavitation were predicted in the DME injector using diesel and DME fuel. Moving grid technique was employed to describe needle motion and 1-D hydraulic simulation of injector was also simulated to obtain transient needle motion profiles. The results of simulation show that cavitations was generated at the inlet of nozzle near high velocity region both diesel and DME. And mass flow rate of DME is reduced by 4.73% compared to that of diesel at maximum valve lift because cavitation region of DME is much more larger. To increase flow rate of DME injector, internal flow simulation has been conducted to investigate the nozzle hole inner R-cut effect. The flow rates of diesel and DME increase as R-cut increases, and flow coefficient of DME fuel injector was increased by 6.3% on average compared with diesel fuelled injector. Finally, optimum shape of DME injector nozzle is suggested through the comparison of flow coefficient with variation of nozzle hole inner R-cut.

Probabilistic Approach for Fighter Inlet Hammershock Design Pressure (전투기 흡입구 해머쇼크 설계압력에 대한 확률론적 접근법)

  • Bae, Hyo-gil;Lee, Hoon Sik;Kim, Yun-mi;Jeong, In Myon;Lee, SangHyo;Cho, Dae-yeong
    • Journal of Aerospace System Engineering
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    • v.13 no.5
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    • pp.72-78
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    • 2019
  • Inlet hammershock is the critical loads condition for designing the inlet duct structure of a fighter. The sudden flow reduction in engine compressor causes inlet hammershock with high pressure. The traditional method was used to combine extreme conditions (maximum speed, sea level altitude, and cold day) to analyze this compression wave inlet hammershock pressure. However, after the 90s there have been papers that presented the probabilistic approach for the inlet hammershock to achieve the appropriate design pressure. This study shows how to analyze the inlet hammershock pressure by making practical use of the Republic of Korea Air Force real flight usage data under probabilistic approach and then analyze approximately 30% decreased inlet hammershock pressure compared with the traditional valve.

Position Controller Implementation Using the Fractional Order Derivative (유리차수 미분을 이용한 위치제어기 구현)

  • Kang, Jung-Yoog;Jeon, Yong-Ho
    • The Journal of the Korea institute of electronic communication sciences
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    • v.14 no.1
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    • pp.185-190
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    • 2019
  • This study aims to apply the mathematical method of fractional order derivatives to the controller that controls the system response. In general, the Laplace transform of the PID controller has an exponent of the integer order of s. The derivative of the fractional order has a fractional exponent of s when it is transformed by Laplace transform. Therefore, this controller proposes a design method with the result of discrete time conversion. Because controllers with fractional exponents of s are not easy to design. This controller is applied to a standard secondary system and its performance is examined. Then, it applies to solenoid valve which is widely used in industrial field. A Luenberger's observer was designed to estimate the disturbance state and the observed state was applied to the fractional order controller. As a result, uniform and precise control performance was obtained. It was confirmed that the position error of the steady state is within 0.1 [%] and the rising time is within about 0.03 [s].

Development of Xenon Feed System for a Hall-Effect Thruster to Space-propulsion Applications (우주추진용 홀방식의 전기추력기를 위한 제논연료공급장치 개발)

  • Kim, Youn-Ho;Kang, Seong-Min;Jung, Yun-Hwang;Seon, Jong-Ho;Wee, Jung-Hyun;Yoon, Ho-Sung;Choe, Won-Ho;Lee, Jong-Sub;Seo, Mi-Hui
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.1
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    • pp.84-89
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    • 2011
  • A Xenon Feed System (XFS) has been developed for hall-effect thruster to small satellite space-propulsion system applications. The XFS delivers low pressure gas to the Anode and Cathode of thruster head unit from a xenon storage tank. Accurate throttling of the propellant mass flow rate is independently required for each channel of the thruster head unit. The mass flow rate to each channel is controlled using the accumulator tank pressure regulation through a micron orifice and isolation valve. This paper discusses the Xenon Feed System design including the component selections, performance estimation and functional test.

Vortex Tube Modeling Using the System Identification Method (시스템 식별 방법을 이용한 볼텍스 튜브 모델링)

  • Han, Jaeyoung;Jeong, Jiwoong;Yu, Sangseok;Im, Seokyeon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.41 no.5
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    • pp.321-328
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    • 2017
  • In this study, vortex tube system model is developed to predict the temperature of the hot and the cold sides. The vortex tube model is developed based on the system identification method, and the model utilized in this work to design the vortex tube is ARX type (Auto-Regressive with eXtra inputs). The derived polynomial model is validated against experimental data to verify the overall model accuracy. It is also shown that the derived model passes the stability test. It is confirmed that the derived model closely mimics the physical behavior of the vortex tube from both the static and dynamic numerical experiments by changing the angles of the low-temperature side throttle valve, clearly showing temperature separation. These results imply that the system identification based modeling can be a promising approach for the prediction of complex physical systems, including the vortex tube.

Software Design of Computerized Gas Safety Control System (컴퓨터에 의한 가스안전 제어시스템 소프트웨어 설계)

  • Kim Tae-Ok;Jou Wouseok;Park Hyunmin;Lee Hern-Chang;Chang Seo-Il
    • Journal of the Korean Institute of Gas
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    • v.8 no.1 s.22
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    • pp.30-36
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    • 2004
  • Although the usage of gas as one of the most economical energy source is ever expanding, numerous gas accidents occur as a result of negligence in safety management. The main reason behind such accident is that the current safety control system relies heavily on the manual control mechanism. This paper designed and developed a prototype of a computerized gas safety control system that automates such critical functions as the alarm sensing and the valve control. Since the system is connected through a digital network, the control can be performed remotely. Most importantly, the accidental risk or damage can be greatly reduced since the system monitors and reacts actively to gas leakage in real time.

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A Study for Reliability Improvement of Belt Type Door System using FMECA (FMECA 적용을 통한 벨트식 도어시스템 신뢰성 향상에 관한 연구)

  • An, Cheon-Heon;Lee, Do-Sun;Son, Young-Jin;Lee, Hi-Sung
    • Journal of the Korean Society for Railway
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    • v.13 no.1
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    • pp.58-64
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    • 2010
  • As a modem urban train is getting complex in terms of high-technology in its systems and components, the failure management should be performed with scientific and systematic technique. FMEA is a technique to analyze the failure trends of component parts and influences to the higher level system in order to discover the design incompleteness and potential defects, which is for improving reliability. Especially, FMECA (Failure Mode Effects, and Criticality Analysis) is used in case that the criticality that has an immense influence to the system is important. In case of urban train, in its design and manufacturing steps, FMEA is frequently used as an analysis technique to meet the safety objectives and eliminate potential hazards/failures since the concepts of reliability of train is introduced these days. Though, FMEA technique in the maintenances steps lacks in its investigation and applications yet. FMEA is also not applied to the trains operated by Seoul metro in the design and manufacture steps excepts the newest trains. In this paper, through analyzing the failures/maintenance data of the belt-type door systems used in trains operated in Seoul metro Line 1, which is accumulated in RIMS (Rolling-stock Information Maintenance System), FMEA procedures to the belt-type door engines are proposed. Especially, an effort is made, to approach the detailed FMECA procedures to the door magnet valve and switch and door engine devices which vastly influences the customer safety and satisfaction.

Simulation Study for the Performance Improvement of the Injector Module for Heavy-duty CNG Engines (대형 CNG 엔진용 인젝터 모듈의 성능 개선을 위한 연구)

  • Kim, Yong-Rae;Park, Won-A;Kim, Chang-Gi;Lee, Jang-Hee
    • Journal of the Korean Institute of Gas
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    • v.20 no.4
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    • pp.1-6
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    • 2016
  • A fuel supply system of heavy-duty CNG engine is composed as a module structure which is integrated by about 6 injectors. There are only one input and output passage for gas fuel supply in this injector module. The response performance for transient operation of an CNG engine is very poor because only one output fuel supply line is connected to the intake pipe after a throttle valve. In this study, a new guideline and internal flow design for the CNG injector module is suggested for the improvement of response performance by fluid dynamic simulations. As a result, the response performance of gas fuel supply can be improved by decreasing the total volume of internal flow passages and a same distance design from each injector to the exit of module shows good response performance and acquirement of linearity of fuel supply. But the injection order has little influence to injection performances.

Development of Analysis Model for High-Performance Heat Pump (고성능 히트펌프 해석모델 개발 연구)

  • Yim, Sang-Sik;Kim, Ki-Bum;Park, Sung-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6053-6059
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    • 2013
  • Heat pumps have attracted considerable attention as a green energy system because they use renewable energy, such as geothermal, solar energy and waste heat, and can have a low electricity consumption rate compared to other conventional electric heating system. Many studies of high efficient heat pump system design was performed previously,but it is not easy to find any an analytical model that consists of components (e.g. compressor, heat exchangers, and expansion valve), not only having an interrelation and interconnection each other but also being flexible to any change in geometry and operating parameters. In this study, a computational model was developed for a heat pump with warm air as a heat source using the one-dimensional modeling software, AMESim. In combination with an independently-developed analytical model for a scroll compressor, the heat pump model can simulate the physical characteristics and actual behavior of the heat pump precisely. In addition, the reliability of the model was improved by verifying the simulation results using experimental data. The simulation data fell into the 10% error range compared with the experimental data. The heat pump model can be used for system optimization studies of product development and applied to other applications in a range of industrial field.

Valveless piezoelectric micro-pump exploiting two sided disk type vibrator (디스크형 진동자의 연동 운동을 이용하는 밸브리스 마이크로 압전 펌프)

  • Oh, Jin-Heon;Lim, Jong-Nam;Jeong, Eui-Hwan;Lim, Kee-Joe
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.159-159
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    • 2009
  • Existence of physical moving parts (ex. check valve) produces several problems (mechanical abrasion, deterioration of reliability, limited temperature performances etc.) in driving pumps. To overcome such problems, we proposed a valveless piezoelectric micro-pump which has new type volume transferring mechanism. The proposed micro-pump has a double faced disk type vibrator that can generate peristaltic motion formed by traveling wave in each surface of a disk. This type of micro-pump is able to apply to a fluid supply system that provides two different kinds of fluid simultaneously. In this paper, we propose a simple and novel design of piezoelectric micro-pump that is peristaltically by piezoelectric actuators and allows the removal of the need for valves of other physically moving parts. The finite elements analysis on the proposed pump model was carried out to verify its operation principle using the commercial analysis software.

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