• Title/Summary/Keyword: Vacuum injection

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Diecasting Design for a Fuel Tank Valve of LPG Automobiles by Fluid Flow Simulation (자동차용 LPG 연료 탱크 밸브의 다이캐스팅 방안의 유동해석)

  • Seong-Ho Bae;Sang-Chul Kim;Hee-Soo Kim
    • Journal of Korea Foundry Society
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    • v.42 no.6
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    • pp.331-336
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    • 2022
  • In this study, we investigated the casting designs for fuel tank valves for LPG automobiles. The valves we studied have two cavities inside the part. There is inevitable air entrapment inside the cavities. In order to reduce this kind of casting defect, we carried out computer simulations of molten metal flow during the diecasting process of the target products. The main process parameters were the ingate position, product direction, and injection velocity. We also examined the possible use of vacuum diecasting. The position of the air entrapment was almost identical for all the ingate positions and product directions. We found that the change of the injection velocity affects the position of the air entrapment. In case of vacuum diecasting, the position of the air entrapment was similar to the previous cases, but it is expected that the air entrapment will be highly reduced in a real situation due to the vacuumed space.

Evaluation of an Air-jet and Roller Type Corn-husker (공기분사 및 회전 롤러를 이용한 옥수수 포엽 제거장치의 시험)

  • Park, Hoe-Man;Cho, Kwang-Hwan;Hong, Seong-Gi;Lee, Sun-Ho
    • Journal of Biosystems Engineering
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    • v.35 no.3
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    • pp.163-168
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    • 2010
  • With income growth and "well-being" trends, sales of corn has been increased recently. Corns are processed at processing facilities on the main production site. Corn processing steps include removing bract, steaming, vacuum packing, and storing. To replace manual corn bract removing, some bract removing machines were imported and used. However, the machines were abandoned shortly, because of high damaging ratio of corns. In this research, factors of successful bract removing was studied with rotating rollers and air-injection nozzles to develop corn bract removing system. The test device was composed of a cylindrical roller, an air spray nozzle, a regulator, and a motor. Designing factors were roller type, diameter of air spraying nozzle, spraying angle, and spraying pressure. The measured factors were bract removing rate and damaging rate. It was found that optimum cylindrical roller surface shape was cylindrical roller and linear grove roller. This roller shape produced lowest damaging rate. Test results of the efficacy of preprocessing showed that the air spraying after preprocessing produced highest performance. The rotational speed and inclination of the roller didn't affect the bract removing performance. Optimum injection angle of the air jet nozzle was $70^{\circ}$. To increase bract removing rate and to reduce corn damage, required injection pressure and injection nozzle diameter were decided to less than 0.4 MPa and 2.5 mm, respectively. More than 3 times of nozzle passing produced good bract removing performance and there were no significant difference between the number of passing times.

Polymeric hole-injection layer for high-efficiency and long-lifetime in organic light-emitting diodes

  • Choi, Mi-Ri;Han, Tae-Hee;Woo, Seong-Hoon;Lim, Kyung-Geun;Yun, Won-Min;Kwon, Oh-Kwan;Park, Chan-Eon;Shin, Hoon-Kyu;Hur, Dal-Ho;Shin, Kyoung-Hwan;Jang, Jyong-Sik;Lee, Tae-Woo
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.781-783
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    • 2009
  • We achieved high efficiency and long lifetime in small-molecule organic light-emitting diodes using a blend of polyaniline-based conducting polymer and a perfluorinated ionomer as a hole injection layer (HIL). The HIL formed by single spin coating greatly enhanced the surface work function and thus the hole injection from the anode, which resulted in great improvement in device luminous efficiency. We find that the solution processed HIL outperforms the conventional vacuum-deposited small molecule HIL in terms of the device performance.

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Abnormal Work Function Modification at the Interface between Organic Molecule and Solid Surfaces

  • Kim, Ji-Hoon;Seo, Jae-Won;Kang, Hye-Seung;Kim, Jeong-Kyu;Kim, Jeong-Won;Lee, Han-Gil;Kwon, Young-Kyung;Park, Yong-Sup
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.63-63
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    • 2010
  • Using both experimental and theoretical approaches, we have investigated the adsorption properties of an organic molecule (HATCN), which is used in OLEDs as an efficient hole injection layer, on metal and inert surfaces. We have also studied the structural and electronic properties of such interfaces and the dependences on deposition thickness. We have observed different trends in work function changes with different surfaces. Our photoelectron spectroscopic measurements have revealed an abnormal phenomenon in HATCN on a metal (Cu) surface: the work function decreases at lower coverage (~monolayer) of HATCN on a metal (Cu) surface, but it increases back and becomes higher than that of a bare Cu surface at higher coverage. It has, on the contrary, been observed that the work function of graphene surface just increases as the HATCN coverage increases. Our first-principles density functional calculations has not only verified our experimental observations, but also disclosed the underlying mechanism of such abnormal and different work function behaviors. We have found that the change in work function results from mutual polarization induced by the geometrical deformation and the bond dipole formed at the interface due to the charge redistribution. At low coverage of HAT-CN on Cu substrate, the former reduces the work function significantly by pulling down the vacuum level, while the latter tends to push up the vacuum level resulting in the work function increase.

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Microwave-Vacuum Drying of Short Roundwoods and Wood Turneries (단척 통나무와 선반가공목의 마이크로웨이브-진공 건조)

  • Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.4
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    • pp.25-32
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    • 2001
  • A microwave vacuum (MW/V) dryer was developed for drying short roundwoods, from which woodcraft souvenirs in Korean market are mostly made, and which were hardly dried without defects in a conventional kiln. It consisted of three 1.5 kW magnetrons of 2,450 MHz, a vacuum pump, a load cell of 100 kg and a cavity of $580{\times}580{\times}1,360\;mm^3$. A computer program was developed to switch on or off the magnetrons according to drying schedules, those were based on microwave injection time or the average of wood temperatures. To evaluate the new MW/V dryer the roundwood specimens of rigida pine, poplar and birch were dried. Their log diameters and lengths ranged from 125 to 25 em and from 25 to 50 cm, respectively. In spite of the presence of minor drying defects, the MW/V drying is found to be an effective method for drying short roundwoods. Wooden turneries made of red alder and ash logs were also MW/V dried from green to 4%MC without any degradation. The rates of the MW/V drying were examined for three different lengths of poplar logs.

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Fabrication of Blue OLED with GDI Host and Dopant (GDI Host-Dopant를 이용한 청색 유기발광다이오드의 제작)

  • Jang, Ji-Geun;Shin, Se-Jin;Kang, Eui-Jung;Kim, Hee-Won;Seo, Dong-Gyoon;Lim, Yong-Gyu;Chang, Ho-Jung
    • Proceedings of the IEEK Conference
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    • 2005.11a
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    • pp.773-776
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    • 2005
  • In the fabrication of high performance Blue organic light emitting diode, 2-TNATA[4,4',4"-tris(2-naphthylphenyl-phenylamino)-triphenylamine] as hole injection material and NPB[N,N'-bis(1-naphthyl)-N,N'-diphenyl-1,1'-biphenyl-4,4'-diamine] as hole transport material were deposited on the ITO (Indium Tin Oxide)/Glass substrate by vacuum evaporation. And then, Blue color emission layer was deposited using GDI602 as a host material and GDI691 as a dopant. Finally, small molecule OLED with the structure of ITO/2-TNATA/NPB/GDI602+GDI691/Alq3/LiF/Al was obtained by in-situ deposition of Alq3, LiF and Al as electron transport material, electron injection material and cathode, respectively. Blue OLED fabricated in our experiments showed the color coordinate of CIE(0.14, 0.16) and the maximum luminescence efficiency of 1.06 lm/W at 11 V with the peak emission wavelength of 464 nm.

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The effects of buffer layer using $\alpha$-septithiophene on the organic light emitting diode (유기 전기 발광 소자에서 $\alpha$-septithiophene을 이용한 buffer layer의 영향)

  • Yi, Ki-Wook;Lim, Sung-Taek;Shin, Dong-Myung;Park, Jong-Wook;Park, Ho-Cheol
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.04b
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    • pp.53-56
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    • 2002
  • The effect of $\alpha$-septithiophene (${\alpha}-7T$) layers on the organic light emitting diode(OLED) was studied. The ${\alpha}-7T$ was used for a buffer layer in OLED. Hole injection was investigated and improved emission efficiency. The OLEDs structure can be described as indium tin oxide(ITO)/ buffer layer / hole transporting layer / emitting layer / electron transporting layer / LiF / Al. The hole transporting layer were composed of N,N-diphenyl-N,N-di(3-methylphenyl)-1,1-biphenyl-4,4-diamine(TPD), and N,N-di(naphthalene-1-ly)-N,N-diphenyl-benzidine( ${\alpha}$-NPD). The emitting layer, and electron transporting layer consist of tris(8-hydroxyquinolinato) aluminum($Alq_3$). All organic layer were deposited at a background pressure of less than $10^{-6}$ torr using ultra high vacuum (UHV) system. The ${\alpha}-7T$ layer can substitute the hole blocking layer, and improve hole injection properties.

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Fabrication and Characterization of Red Emitting OLEDs using the Alg3:Rubrene-GDI4234 Phosphor System (Alg3:Rubrene-GDI4234 형광 시스템을 이용한 적색 OLED의 제작과 특성 평가)

  • Jang Ji-Geun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.5
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    • pp.437-441
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    • 2006
  • The red emitting OLEDs using $Alq_3$:Rubrene-GDI4234 phosphors have been fabricated and characterized . In the device fabrication, 2- TNATA [4,4',4' - tris (2- naphthylphenyl - phenylamino ) - tripheny lamine] as the hole injection material and NPB [N,N'-bis (1-naphthyl)-N,N'-diphenyl-1,1'-biphenyl-4,4'-diamine] as the hole transport material were deposited on the ITO(indium tin oxide)/glass substrate by vacuum evaporation. And then, red color emissive layer was deposited using $Alq_3$ as the host material and Rubrene(5,6,11,12-tetraphenylnaphthacene)-GDI4234 as the dopants. finally, small molecule OLEDs with structure of ITO/2-TNATA/NPB/$Alq_3$:Rubrene-GDI4234/$Alq_3$/LiF/Al were obtained by in-situ deposition of $Alq_3$, LiF and Al as the electron transport material, electron injection material and cathode, respectively. Red OLEDs fabricated in our experiments showed the color coordinate of CIE(0.65, 0.35) and the maximum power efficiency of 2.1 lm/W at 7 V with the peak emission wavelength of 632 nm.

Characteristics of Critical Pressure for a Beam Shape of the Anode Type ion Beam Source

  • Huh, Yunsung;Hwang, Yunseok;Kim, Jeha
    • Applied Science and Convergence Technology
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    • v.27 no.4
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    • pp.65-69
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    • 2018
  • We studied the critical pressure characteristics of an anode type ion beam source driven by both charge repulsion and diffusion mechanism. The critical pressure $P_{crit}$ of the diffusion type ion beam source was linearly decreased from 2.5 mTorr to 0.5 mTorr when the gas injection was varied in 3~10 sccm, while the $P_{crit}$ of the charge repulsion ion beam source was remained at 3.5 mTorr. At the gas injection of 10 sccm, the range of having normal beam shape in the charge repulsion ion beam source was about 6.4 times wider than that in the diffusion type ion beam source. An impurity of Fe 2p (KE = 776.68 eV) of 12.88 at. % was observed from the glass surface treated with the abnormal beam of the charge repulsion type ion beam source. The body temperature of the diffusion type ion beam source was observed to increase rapidly at the rate of $1.9^{\circ}C/min$ for 30 minutes and to vary slowly at the rate of $0.1^{\circ}C/min$ for 200 minutes for an abnormal beam and normal beam, respectively.

전도성 고분자(PEDOT)의 두께에 따른 그래핀 OLED의 전류 특성변화 연구

  • Choe, Seong-Ho;Han, Chang-Hun;Choe, Byeong-Deok
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.234-234
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    • 2012
  • 고효율 저전력 고휘도를 장점으로 가지고 있는 OLED의 개선을 위하여 수많은 재료와 기술이 연구되어 왔다. 전기적 손실의 방지를 위하여 다양한 재료가 연구되고 있지만 그 중에서도 가장 각광받는 것은 그래핀이다. 그래핀(graphene)은 탄소원자가 육각형 벌집 모양 배열의 격자구조를 가지는 원자 단층 두께의 물질이다. 그래핀은 에너지와 역격자의 k 벡터가 선형적으로 비례하며 전도띠(conduction band)와 가전자띠(valence band)가 한 점에서 만나는 구조를 가지는 특징으로 인해 매우 빠른 전하 이동도(Mobility)를 가지고 있다. 이와 같은 그래핀의 특성을 이용하여 전극 층으로 이용함으로써 소자 특성의 개선이 가능할 것으로 예상되었다. $1{\times}1$ inch Glass에 ITO 대신에 그래핀을 증착한 후 Spin coater를 사용하여 PEDOT을 각각 1,000 rpm, 2,000 rpm으로 도포 하였다. 그 후 HTL (Hole transport latey), ETL (Electron-transport layer), EML (Emissive layer), EIL (Electron injection layer)를 순차적으로 증착 하여 소자를 제작하였다. 발광층에는 유기물질 Alq3를 사용하여 녹색광을 방출하도록 하였다. Spin coater의 rpm에 따라 전도성 고분자의 두께가 결정이 되는데, rpm이 높을수록 두께가 얇으며, 얇을수록 소비전력 효율이 낮다. 하지만 전류밀도 특성이 균일하지 못한 것을 확인하였다. 휘도 효율 특성은 PEDOT의 두께가 얇을수록 동일한 전압에서 휘도가 낮은것을 확인 하였다. 또한 ITO를 이용한 동일 공정의 OLED와 비교하였을 때 상대적으로 낮은 휘도와 전류 효율특성을 보였지만, 전류밀도는 상대적으로 그래핀이 높은 것으로 확인되었다. 본 연구를 바탕으로 그래핀 소자의 개선이 이루어진다면 더욱 높은 효율과 휘도를 낼 수 있을 것으로 판단된다.

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