• Title/Summary/Keyword: Vacuum in-line sealing

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The Vacuum In-Line Sealing Process for High Efficiency PDP (고효율 PDP 제작을 위한 진공 인라인 실장 공정)

  • Kwon, Sang-Jik;Jang, ChAn-Kyu
    • Journal of the Semiconductor & Display Technology
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    • v.4 no.3 s.12
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    • pp.23-27
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    • 2005
  • The effects of the base vacuum level on a plasma display panel (PDP) produced by the vacuum in-line sealing technology were investigated. The main equipment of the vacuum in-line sealing process consists of the sealing chamber, pumping systems for evacuating, mass flow controller for introducing the plasma gases, and other measuring systems. During the sealing process, the impurity gases were fully evacuated and the panel was prevented from the adsorption of impurity gases. As a result, the brightness increased as the impurity gas density decreased, so we found that the vacuum in-line sealing process was more efficient technology an the conventional sealing process.

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The Characteristics Depending on the Annealing Conditions in the PDP Vacuum In-line Sealing

  • Kwon, Sang-Jik;Kim, Jee-Hoon;Jang, Chan-Kyu;Park, Sung-Hyun;Whang, Ki-Woong;Lee, Kyung-Wha
    • 한국정보디스플레이학회:학술대회논문집
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    • 2004.08a
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    • pp.703-706
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    • 2004
  • This paper deals with the various sealing conditions in a vacuum and the discharge characteristics. The MgO thin film is prepared by e-beam evaporation method. Sealing process was performed in a vacuum at panel temperature of 430 $^{\circ}C$. We find the cracks on the MgO film surface, which results in higher discharge voltage and lower luminous efficiency. The vacuum in-line sealing technology does not require additional annealing process but induces the MgO cracks because of the high temperature sealing cycle in a vacuum. Therefore we modify the vacuum in-line sealing cycle which the MgO cracks are not found and the good characteristics of plasma displays are found in higher sealing pressure at sealing temperature of 430 $^{\circ}C$.

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MgO Thin Film Characterization in a Vacuum In-line Sealing Process for High-efficiency PDP (고효율 PDP를 위한 진공 인라인 실장에서의 MgO 보호막 영향분석)

  • Kwon, Sang-Jik;Jang, Chan-Kyu
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.11
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    • pp.1019-1023
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    • 2005
  • We have examined the electrical and optical characteristics of the plasma display panel produced by vacuum in-line sealing technology. In the MgO layer deposited at room temperature, after sealing at the panel temperature of $430^{\circ}C$, the luminous efficiency decreased compared with that of the panel before sealing. Moreover, firing and sustain voltage of the sealed panel increased compared with that of the panel before sealing. This was resulted from that the MgO protective layer was cracked by the softening of the dielectric layer during the sealing process. In order to avoid the MgO crack during the vacuum in-line sealing, thermally stable MgO layer or lower temperature sealing is required.

Electrical and Optical Characteristics of Plasma Display Panel Fabricated by Vacuum In-line Sealing (진공 인라인 실장에 의해 제작된 플라즈마 디스플레이 패널의 전기적ㆍ광학적 특성)

  • Park, Sung-Hyun;Lee, Neung-Hun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.4
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    • pp.344-349
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    • 2005
  • The optical and electrical characteristics of plasma display panel(PDP) using the vacuum in-line sealing technology compared with the conventional sealing process in this research. This PDP consisted of MgO protecting layer by e-beam evaporation and battier rib, transparent dielectric layer, dielectric layer, and electrodes by screen printer and then sealed off on Ne-Xe(4 %) 400 Torr and 430。C. The brightness and luminous efficiency were good as the base vacuum level was higher, and it was to check the advantage of high vacuum level sealing, one of the strong points of the vacuum in-line sealing process. However, the brightness and luminous efficiency was dropped sharply because of a crack on MgO protecting layer by the difference of the expansion and contraction stress on high temperature in the vacuum states between MgO and substrate. Fortunately, the crack was prevented by MgO was deposited on higher temperature than 300。C. Finally, the PDP, was fabricated by the vacuum in-line sealing process, resulted the lower brightness than processing only the thermal annealing treatment in the vacuum chamber, but the luminous efficiency was increased by the reducing power consumption with the decreasing luminous current. The vacuum in-line sealing technology was not to need the additional thermal annealing process and could reduce the fabrication process and bring the excellent optical and electrical properties without the crack of MgO protecting layer than the conventional sealing process.

Characterization of PDP Performance Prepared by Vacuum In-line Sealing Technology

  • Kwon, Sang-Jik;Kim, Jee-Hoon;Whang, Ki-Woong
    • Journal of Information Display
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    • v.4 no.4
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    • pp.19-24
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    • 2003
  • By using vacuum in-line driving and photoluminescence measuring system, we have examined the electrical and optical characteristics of plasma display panel produced by vacuum in-line sealing technology. In addition, the relationship between luminous efficiency and base vacuum level before filling discharge gas was analyzed. In the case of base vacuum level of $1.33{\times}10^{-1}$ Pa, the firing voltage of a 2-inch diagonal PDP panel was ranged from 312 to 343 V depending on the discharge gas pressure of $2.667{\times}10^4$ to $4{\times}10^4$ Pa at room temperature, Whereas in the case of $1.33{\times}10^{-4}$ Pa, the firing voltage was reduced by 40 V and luminescence was improved slightly.

Effects of Base Vacuum Level on Discharge Characteristics in Vacuum In-Line Sealing Process for High Efficient PDP

  • Kwon, Sang-Jik;Jang, Chan-Kyu
    • Journal of Information Display
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    • v.5 no.4
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    • pp.7-11
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    • 2004
  • Effects of base vacuum level on the electrical and optical characteristics of the plasma display panel (PDP) were investigated. The relationship between efficiency and base vacuum level before filling discharge gas was analyzed. For the base vacuum level of $1{\times}10^{-4}$ torr, firing voltage of a 2-inch diagonal PDP panel was 232 V at the discharge gas pressure of 400 torr and luminous efficiency was 1.5 lm/W at 180V sustaining pulse. On the other hand for $1{\times}10^{-6}$torr, the firing voltage was reduced to 215 V and luminous efficiency was improved considerably to 2.5 lm/W. We successfully demonstrated the smooth operation of tip-less PDP fabricated using vacuum in-line sealing method.

The Analysis of the Discharging Characteristics on the Base Vacuum Level in a Vacuum In-line Sealing Process for High-efficiency PDP (고효율 PDP 제작을 위한 진공 인라인 실장에서의 초기 진공도에 따른 방전특성 분석)

  • Kwon Sang Jik;Jang Chan-Kyu;Kim Yong-Jae
    • Journal of the Korean Vacuum Society
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    • v.15 no.1
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    • pp.57-63
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    • 2006
  • We have examined the electrical and optical characteristics of the plasma display panel(PDP) produced by vacuum in-line sealing technology. We found that the luminous efficiency was decreased as the base vacuum level was increased. For the base vacuum level of $1\times10^{-3}$ Torr, the firing voltage was 235V at the discharge gas pressure of 400 Torr and the luminous efficiency was 0.8 lm/W at 180V sustaining pulse. However, for the base vacuum level of $1\times10^{-6}$ Torr, the firing voltage was reduced to 215V and the luminous efficiency was improved to 2.5lm/w. Finally, we demonstrated successfully the operation of tip-less PDP fabricated using vacuum in-line sealing method.

Tip-less PDP Vacuum In-Line Sealing Technology by Bubble-Reduced Frit along an Auxiliary Heating Line

  • Kwon, Sang-Jik;Yang, Hwi-Chan;Lee, Myung-Sik;Whang, Ki-Woong;Jung, Dong-Cheol
    • 한국정보디스플레이학회:학술대회논문집
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    • 2002.08a
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    • pp.643-646
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    • 2002
  • Sealing of two glass plates composing of PDP panel was done in a vacuum chamber by using an auxiliary heating line(AHL). In order to improve the uniformity of sealing temperature and reduce the panel temperature during sealing, the AHL was introduced by a screen printing method inside a frit glass and used as a part of heating source for the frit melting. By using the AHL technology and the specially prepared frit glass, we have successfully sealed a PDP test panel without bubbles and any leak through the frit glass.

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Vacuum In-line Sealing Technology of the Screen-printed CNT-FEA

  • Kwon, Sang-Jik;Kim, Tae-Ho;Shon, Byeong-Kyoo;Cho, Euo-Sik;Lee, Jong-Duk;Uh, Hyung-Soo;Cho, Sung-Hee;Lee, Chun-Gyoo
    • Journal of Information Display
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    • v.4 no.3
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    • pp.6-11
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    • 2003
  • We have fabricated a carbon nanotube field emission display (CNT-FED) panel with a 2-inch diagonal size by using a screen printing method and vacuum in-line sealing technology. The sealing temperature of the panel was around 390$^{\circ}C$ and the vacuum level was obtained with 1.4x$10^{-5}$torr at the sealing. When the field emission properties of a fabricated and sealed CNT-FED panel were characterized and compared with those of the unsealed panel which was located in a test chamber of vacuum level similar with the sealed panel. As a result, the sealed panel showed similar I-V characteristics with unsealed one and uniform light emission with very high brightness at a current density of 243 ${\mu}A/cm^2$, obtained at the electric field of 10 V/${\mu}m$.

Vacuum Sealing Technology of the Flat Panel Display by using the Frit Glass Heatable in Vacuum (진공에서 소성 가능한 프릿을 이용한 평판디스플레이 진공실장기술)

  • Kwon, Sang Jik;Yoo, In Sang
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.3
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    • pp.181-185
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    • 2016
  • One of the important issues for fabricating the microelectronic display devices such as FED, PDP, and VFD is to obtain a high vacuum level inside the panel. In addition, sustaining the initial high vacuum level permanently is also very important. In the conventional packing technology using a tabulation method, it is not possible to obtain a satisfiable vacuum level for a proper operation. In case of FED, the poor vacuum level results in the increase of operating voltage for electron emission from field emitter tips and an arcing problem, resultantly shortening a life time. Furthermore, the reduction of a sealing process time in the PDP production is very important in respect of commercial product. The most probable method for obtaining the initial high vacuum level inside the space with such a miniature and complex geometry is a vacuum in-line sealing which seals two glass plates within a high vacuum chamber. The critical solution for the vacuum sealing is to develop a frit glass to avoid the bubbling or crack problems during the sealing process at high temperature of about $400^{\circ}C$ under the vacuum environment. In this study, the suitable frit power was developed using a mixture of vitreous and crystalline type frit powders, and a vacuum sealed CNT FED with 2 inch diagonal size was fabricated and successfully operated.