• Title/Summary/Keyword: VARTM process

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Design of Natural Fiber Composites Chemical Container Using Resin Flow Simulation of VARTML Process

  • Lee, Haseung;Park, Gwanglim;Kong, Changduk;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.1 no.1
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    • pp.21-28
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    • 2014
  • In this study, an investigation on mechanical properties of flax natural fiber composite is performed as a precedent study on the design of eco-friendly structure using flax natural fiber composite. The Vacuum Assisted Resin Transfer Molding-Light (VARTML) manufacturing method is adopted for manufacturing the flax fiber composite panel. The VARTML is a manufacturing process that the resin is injected into the dry layered -up fibers enclosed by a rigid mold tool under vacuum. In this work, the resin flow analysis of VARTM manufacturing method is performed. A series of flax composite panels are manufactured, and several kinds of specimens cut out from the panels are tested to obtain mechanical performance data. Based on this, structural design of chemical storage tank for agricultural vehicle was performed using flax/vinyl ester. After structural design and analysis, the resin flow analysis of VARTM manufacturing method was performed.

Composite Skin and Corner Plate for Protection of Concrete Structure (콘크리트 구조물 보호용 복합소재 피복판 및 모서리 보호공)

  • 이성우;이선구;조남훈;신경재
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.199-202
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    • 2000
  • Compared with existing construction materials, ACM(Advanced Composites Material) possesses many advantage such as light-weight, high-strength, corrosion resistant properties, etc. In this study, utilizing those advantages of ACM, composite skin and comer plate for protection of concrete port structure are developed. Detailed procedure fur analysis, design and fabrication along with site installation for demonstration project are described. It is also demonstrated that pultrusion process for comer plate and VARTM process for composite skin are promising fabrication methods fer future civil infrastructure application.

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Mechanical Properties of Carbon Fiber Nano Composites for Nano-fiber Additives and Fabric Orientation (나노섬유 분산과 섬유 배향성에 따른 탄소섬유 나노 복합재료의 기계적 특성)

  • Song, Jun Hee;Choi, Jun Yong;Kim, Yonjig
    • Korean Journal of Metals and Materials
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    • v.50 no.2
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    • pp.93-99
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    • 2012
  • The mechanical properties of nano composites were evaluated for structural performance in order to enhance their applicability to the car and machine industrial fields. Carbon fiber reinforced plastics (CFRP) and GFRP were manufactured by vacuum-assisted resin transfer molding (VARTM) process with good mechanical properties. Tensile test was conducted to obtain the process factor of each composite. Also, carbon nano fiber (CNF) was dispersed in the composites and the relationship between the mechanical property and the CNF fraction was compared. The tensile strength and stiffness of 0/90 laminated CFRP were the best. CFRP/CNF (0.5 wt.%) was confirmed to be an excellent material for its elasticity and tensile strength.

Flexural Characteristics of Model Composite Deck Fabricated with VARTM (진공성형 제작 모델 복합소재 바닥판의 실험적 휨 거동특성 분석)

  • Lee Sung-Woo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.18 no.4 s.70
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    • pp.417-426
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    • 2005
  • Recent days composite bridge dock is gaining attraction due to many advantages such as light weight, high strength, corrosion resistance, and high durability. In this study, composite deck models of hat, box and triangular section type wore fabricated with VARTM Process. For these models, three point flexural tests wore carried out both in strong and weak axis. The experimental results were compared with each other to determine efficient section profile. It has been demonstrated that composite sandwich deck has strong potentials to be used as bridge deck in the new construction and rehabilitation works.

Design and Manufacturing of Natural Composite Chemical Container Tank Using Resin Flow Simulation

  • Kim, Myungsub;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.4 no.1
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    • pp.9-12
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    • 2017
  • In this study, an investigation on mechanical properties of flax natural fiber composite is performed as a precedent study on the design of eco-friendly structure using flax natural fiber composite. The Vacuum Assisted Resin Transfer Molding-Light (VARTML) manufacturing method is adopted for manufacturing the flax fiber composite panel. The VARTML is a manufacturing process that the resin is injected into the dry layered-up fibers enclosed by a rigid mold tool under vacuum. In this work, the resin flow analysis of VARTM manufacturing method is performed. A series of flax composite panels are manufactured, and several kinds of specimens cut out from the panels are tested to obtain mechanical performance data. Based on this, structural design of chemical storage tank for agricultural vehicle was performed using flax/vinyl ester. After structural design and analysis, the resin flow analysis of VARTM manufacturing method was performed.

Trenchless Repairing-Reinforcing Process of Underground Pipes with Advanced Composite Materials (신소재 복합재료를 이용한 비굴착 지하매설관 보수-보강공법)

  • 진우석;권재욱;이대길;유애권
    • Composites Research
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    • v.15 no.1
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    • pp.21-31
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    • 2002
  • To overcome the disadvantages of conventional excavation technology various trenchless (or excavation free, or no-dig) repair-reinforcement technologies have been developed and tried. But trenchless technologies so far developed have some drawbacks such as high cost and inconvenience of operation. In this study, a repairing-reinforcing process for underground pipes with glass fiber fabric polymer composites using VARTM (Vacuum Assisted Resin Transfer Molding) has been developed. The developed process requires shorter operation time and lower cost with smaller and simpler operating equipments than those of the conventional trenchless technologies. For the reliable operation of the developed method, a simple method to apply pressure and vacuum to the reinforcement was devised and flexible mold technology was tried. Also, resin filling and cure status during RTM process were monitored with a commercial dielectrometry cure monitoring system, LACOMCURE. From the investigation, it has been found that the developed repairing-reinforcing technology with appropriate process variables and on-line cure monitoring has many advantages over conventional methods.

Trenchless Repairing-Reinforcing Process of Underground Pipes with Advanced Composite Materials (신소재 복합재료를 이용한 비굴착 지하매설관 보수-보강공법)

  • 진우석;권재욱;이대길;유애권
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.43-48
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    • 2001
  • To overcome the disadvantages of conventional excavation technology, various trenchless (or excavation free, or no-dig) repair-reinforcement technologies have been developed and tried. But trenchless technologies so fat developed have some brawbacks such as high cost and inconvenience of operation. In this study, a repairing-reinforcing process for underground pipes with glass fiber fabric polymer composites using VARTM(Vacuum Assisted Resin Transfer Molding) has been developed. The developed process requires shorter operation time and lower cost with smaller and simpler operating equipments than those of the conventional trenchless technologies. For the reliable operation of the developed method, a simple method to apply pressure and vacuum to the reinforcement was devised and flexible mold technology was tried. Also, resin filling and cure status during RTM process were monitored with a commercial dielectrometry cure monitoring system, LACOMCURE. From the investigation, it has been found that the developed repairing-reinforcing technology with appropriate process variables and on-line cure monitoring has many advantages over conventional methods.

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Analytical Prediction and Validation of Elastic Behavior of Carbon-Fiber-Reinforced Woven Composites (탄소섬유강화 직조복합재의 탄성 거동의 이론적 예측 및 검증)

  • Hwang, Yeon-Taek;Lim, Jae-Young;Nam, Byeung-Gun;Kim, Hak-Sung
    • Composites Research
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    • v.31 no.5
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    • pp.276-281
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    • 2018
  • In this paper, elastic behavior of woven fabric composites with various fiber yarn structure were predicted through a theoretical calculation model. A representative volume elements (RVE) that can represent the mechanical properties of the woven composites were selected and crimp angle of the weave yarn was defined by several sinusoidal functions. The effective material properties of the woven composite such as young's modulus, shear modulus and poisson's ratio was predicted by classical laminate theory (CLT). The fiber volume fractions were calculated according to the shape and pattern (plain, twill weave) of the fiber yarn, and the elastic behavior of each woven composite was obtained through a theoretical calculation model. Also, to verify the theoretical predictions, woven composite specimens of plain and twill weave were fabricated by vacuum assisted resin transfer molding (VARTM) process and then mechanical test was conducted. As a results, a good correlation between theoretical and experimental results for the elastic behavior of woven composites could be achieved.

Health Monitoring of Composite Plates (복합재료 평판의 헬스 모니터링)

  • Kim Dang-Won;Chun Heoung-Jae;Yi Choong-Hee;Byun Joon-Hyung;Um Moon-Kwang
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.15-20
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    • 2006
  • Real time health monitoring system was studied to detect the . generation of defects in the composite structures during service life. The PZT sensors were embedded into the woven-glass/phenol composite plate during the fabrication. VARTM (Vacuum Assisted Resin Transfer Molding) process were used to fabricate the composite plate. A Teflon tape was embedded between glass fiber layers to mimic delamination induced during service. Normalized maximum amplitude and energy analyses were used for the acquired signals. Both amplitude and energy of acquired signals were extremely sensitive to the delamination. Therefore, it was successful to detect and to locate the defects in composite plate by monitoring signals from sensors and using the proposed method.

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Flexural Characteristics of GFRP Composite Deck (유리섬유 복합소재 데크의 휨 거동 특성)

  • 주성애;이성우
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.04a
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    • pp.189-196
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    • 2001
  • Recent days composite bridge deck is gaining attraction due to many advantages such as light weight, high strength, corrosion resistance, and high durability. In this study, composite sandwich deck models of hat, box, and triangular section type were fabricated by VARTM process. For those models, three point flexural test was carried out both in strong and weak axis. The experimental results are compared with each other to determine efficient section type. Also finite element analysis was performed and compared with experiments to verify analysis model. It has been demonstrated that composite sandwich deck can be used as bridge deck in the new construction and rehabilitation work.

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