• Title/Summary/Keyword: V-shaped cracks

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TBM disc cutter ring type adaptability and rock-breaking efficiency: Numerical modeling and case study

  • Xiaokang Shao;Yusheng Jiang;Zongyuan Zhu;Zhiyong Yang;Zhenyong Wang;Jinguo Cheng;Quanwei Liu
    • Geomechanics and Engineering
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    • v.34 no.1
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    • pp.103-113
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    • 2023
  • This study focused on understanding the relationship between the design of a tunnel boring machine disc cutter ring and its rock-breaking efficiency, as well as the applicable conditions of different cutter ring types. The discrete element method was used to establish a numerical model of the rock-breaking process using disc cutters with different ring types to reveal the development of rock damage cracks and variation in cutter penetration load. The calculation results indicate that a sharp-edged (V-shaped) disc cutter penetrates a rock mass to a given depth with the lowest load, resulting in more intermediate cracks and few lateral cracks, which leads to difficulty in crack combination. Furthermore, the poor wear resistance of a conventional V-shaped cutter can lead to an exponential increase in the penetration load after cutter ring wear. In contrast, constant-cross-section (CCS) disc cutters have the highest quantity of crack extensions after penetrating rock, but also require the highest penetration loads. An arch-edged (U-shaped) disc cutter is more moderate than the aforementioned types with sufficient intermediate and lateral crack propagation after cutting into rock under a suitable penetration load. Additionally, we found that the cutter ring wedge angle and edge width heavily influence cutter rock-breaking efficiency and that a disc cutter with a 16 to 22 mm edge width and 20° to 30° wedge angle exhibits high performance. Compared to V-shaped and U-shaped cutters, the CCS cutter is more suitable for soft or medium-strength rocks, where the penetration load is relatively small. Additionally, two typical case studies were selected to verify that replacing a CCS cutter with a U-shaped or optimized V-shaped disc cutter can increase cutting efficiency when encountering hard rocks.

The Characteristics of Vacuum Drying Heated by Hot Plates for the Thinned Logs and Pillars of Korean Pine (잣나무 간벌(間伐)통나무와 수심재(髓心材)의 가열판식(加熱板式) 진공건조(眞空乾燥) 특성)

  • Jung, Hee-Suk;Lee, Nam-Ho;Park, Jung-Hwan
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.4
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    • pp.51-60
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    • 1997
  • We investigated the characteristics of air-and vacuum-drying heated by hot plates for 8~14cm-diameter logs or 6~12cm-thick pillars of Pinus koraiensis. And we evaluated the effects of longitudinal kerf and vacuum drying heated by hot plates. The vacuum drying times from green to 10.9~18.6% MC were 15 days, and these times were one-fifth compared to the air-drying times. The longitudinal kerfing had no significant, effect on drying rates during both air-drying and vacuum drying. But drying defects such as surface checks and V-shaped cracks were effectively prevented during air-drying and vacuum drying by longitudinal kerfing. The vacuum drying was more advantageous than air-drying for preventing of surface checks, end checks and V-shaped cracks, and especially, the vacuum dried pillars with longitudinal kerf were almost free from drying defects. In accelerated weathering conditions the resin did not exude for all specimens.

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Effect of process parameters on propagation of edge crack in the cold rolling (냉간 박판압연공정에서 공정변수가 엣지 크랙 성장에 미치는 영향)

  • Cui, Xiang Zi;Lee, S.H.;Lee, S.J.;Lee, J.B.;KIm, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.405-408
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    • 2009
  • Edge cracks in cold rolling always influence to the quality of productions, while the "V" shaped cracks were propagated by passing the roll gap. We set up the sizes and shapes of initial cracks in simulation according to the references from real productions. Different to in hot rolling, the cracks in cold rolling couldn't be reduced from propagation automatically after generated, even if these could be reduced by changing the process parameters. In this paper, we described the affections of process parameters on the propagation of edge cracks, such as reduction ratio and tension. We predicted that the dependence of the cracks propagations of changing of process conditions and expected to gain the smaller edge cracks. By raising the reduction ratio, the cracks were propagated increasingly in both transverse and rolling directions. And as tension raise, the cracks became propagated in both directions in which transverse direction was less effectively.

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Three-Dimensional Virtual Crack Closure Technique Based on Anisoparametric Model for Stress Intensity Factors of Patch Repaired Plates with Cracks at Notches (접착 보강된 노치 균열판의 응력확대계수 산정을 위한 비등매개변수 모델 기반의 3차원 가상균열닫힘법)

  • Ahn, Jae-Seok;Woo, Kwang-Sung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.1A
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    • pp.39-48
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    • 2012
  • This study deals with numerical determination of stress intensity factors of adhesively patch-repaired plates with cracks at V-shaped or semicircular notches. The p-convergent anisoparametric model are considered and then three-dimensional virtual crack closure technique is presented using formulations of anisoparametric elements. In assumed displacement fields of an element, strain-displacement relations and three-dimensional constitutive equations are derived with three-dimensional hierarchical shape functions expanded from one-dimensional Lobatto functions. Transfinite mapping technique is used to represent a circular boundary. The present model provides accuracy and simplicity in terms of stress concentration factor, stress distribution, the number of degrees of freedom, and non-dimensional stress intensity factor as compared with previous works in literatures. Stress intensity factors obtained by the three-dimensional virtual crack closure technique are estimated with respect to the variation of width of finite plate, radius of notch root, angular inclination of V-shaped notch, and crack length.

Crack detection study for hydraulic concrete using PPP-BOTDA

  • Huang, Xiaofei;Yang, Meng;Feng, Longlong;Gu, Hao;Su, Huaizhi;Cui, Xinbo;Cao, Wenhan
    • Smart Structures and Systems
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    • v.20 no.1
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    • pp.75-83
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    • 2017
  • Effectively monitoring the concrete cracks is an urgent question to be solved in the structural safety monitoring while cracks in hydraulic concrete structures are ubiquitous. In this paper, two experiments are designed based on the measuring principle of Pulse-Pre pump Brillouin Optical Time Domain Analysis (PPP-BOTDA) utilizing Brillouin optical fiber sensor to monitor concrete cracks. More specifically, "V" shaped optical fiber sensor is proposed to determine the position of the initial crack and the experiment illustrates that the concrete crack position can be located by the mutation position of optical fiber strain. Further, Brillouin distributed optical fiber sensor and preinstall cracks are set at different angles and loads until the optical fiber is fractured. Through the monitoring data, it can be concluded that the variation law of optical fiber strain can basically reflect the propagation trend of the cracks in hydraulic concrete structures.

Scientific Conservation Treatment of the Celadon Jar with the Inscription of 'the Fourth Sunhwa Year'(National Treasure No.326) (국보 제326호 청자 '순화4년'명 항아리의 과학적 보존처리)

  • Lee, Sun Myung;Kwon, Oh Young;Park, Jongseo;Han, Woo Rim
    • Journal of Conservation Science
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    • v.35 no.5
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    • pp.453-469
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    • 2019
  • The celadon jar with inscription of 'the Fourth Sunhwa Year' is an important chronology that shows the conditions of production of the early celadon due to the inscription on the bottom including its purpose, application, and the producer. This celadon jar has been restored several times in the past. However, concerns over the structural stability, such as the separation and level differences in the joined cracks, have risen because of the aging of the repair materials, which were subjected to various environmental changes over a long time. By examining the conditions of preservation, the major damage was identified as the '入' shaped crack on the front, the 'V' shaped restored part and the crack on its left side, and the 'J' shaped crack on the back side. In the past, the cracks were found to be joined using a refined lacquer containing camphor, drying oil, rosin, etc. mixed with soil powder. The joint line was repainted with the refined lacquer and covered with gold powder. The missing parts were restored with gypsum and colored with acrylic color. After that, the repair materials were aged and emergency treatment was performed at the National Museum of Korea in 1981. At that time, Cemedine C or Cemedine C mixed with microballoons was used for reinforcing the cracks. Conservation treatment focused on removing the past repair materials and reinforcing the physically fragile parts by joining and restoring them based on the examination of the preservation condition. in addition, the area around the restored part was colored for future exhibition.

Strength and failure characteristics of the rock-coal combined body with single joint in coal

  • Yin, Da W.;Chen, Shao J.;Chen, Bing;Liu, Xing Q.;Ma, Hong F.
    • Geomechanics and Engineering
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    • v.15 no.5
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    • pp.1113-1124
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    • 2018
  • Geological dynamic hazards during deep coal mining are caused by the failure of a composite system consisting of the rock and coal layers, whereas the joint in coal affects the stability of the composite system. In this paper, the compression test simulations for the rock-coal combined body with single joint in coal were conducted using $PFC^{2D}$ software and especially the effects of joint length and joint angle on strength and failure characteristics in a rock-coal combined body were analyzed. The joint length and joint angle exhibit a deterioration effect on the strength and affect the failure modes. The deterioration effect of joint length of L on the strength can be neglected with a tiny variation at ${\alpha}$ of $0^{\circ}$ or $90^{\circ}$ between the loading direction and joint direction. While, the deterioration effect of L on strength are relatively large at ${\alpha}$ between $30^{\circ}$ and $60^{\circ}$. And the peak stress and peak strain decrease with the increase of L. Additionally, the deterioration effect of ${\alpha}$ on the strength becomes larger with the increase of L. With the increase of ${\alpha}$, the peak stress and peak strain first decrease and then increase, presenting "V-shaped" curves. And the peak stress and peak strain at ${\alpha}$ of $45^{\circ}$ are the smallest. Moreover, the failure mainly occurs within the coal and no apparent failure is observed for rock. At ${\alpha}$ between $30^{\circ}$ and $60^{\circ}$, the secondary shear cracks generated in or close to the joint tips, cause the structural instability failure of the combined body. Therefore, their failure models present as a shear failure along partial joint plane direction and partially cutting across the coal body or a shear failure along the joint plane direction. However, at ${\alpha}$ of $60^{\circ}$ and L of 10 mm, the "V-shaped" shear cracks cutting across the coal body cause its final failure. While crack nucleations at ${\alpha}$ of $0^{\circ}$ or $90^{\circ}$ are randomly distributed in the coal, the failure mode shows a V-shaped shear failure cutting across the coal body.

Effect of End-taping Treatments on Prevention of Drying Defects during Radio-Frequency/Vacuum Drying of Domestic Yellow Poplar Log Cross Section (엔드테이핑 처리들이 백합나무 원반의 고주파진공건조 중 건조결함 예방에 미치는 영향)

  • LEE, Nam-Ho;ZHAO, Xue-Feng;Chang, Sae-Hwan;SHIN, Ik-Hyun
    • Journal of the Korean Wood Science and Technology
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    • v.36 no.6
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    • pp.59-68
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    • 2008
  • This study was carried out to investigate the effects of the Inside end-taping (Inside-ET) and Outside end-taping (Outside-ET) treatments on prevention of drying defects during radiofrequency/vacuum (RF/V) drying domestic yellow poplar log cross section with size of 20~75 mm in thickness and 120~470 mm in diameter. The treatments of Inside-ET and Outside-ET were quite effective for producing sound log cross sections with thinner than 33 mm and smaller than 270 mm in diameter. Even the 60 mm- and 75 mm-thick log cross sections, if the diameter was smaller than 30 cm, it might expect preventing formation of border checks by appropriate end-taping treatments. The positions of the observed border checks differed in diameter ranging at a relative radius about 0.50~0.63 diameter, and it was estimated that it was necessary to select the border position of end-taping treatment properly according to the diameter of log cross sections. It was observed that the radius of 0.3 diameter was the critical location for pretreatment for preventing formation of border checks in the log cross section with middle diameter. There were severe border checks and V-shaped cracks in the log cross section with large diameter. This was because of the severe variation of moisture content along radial direction of natural characteristic of domestic yellow poplar.

Estimation of Stress Intensity Factors for 3-Dimensional Surface Defects under Axial Tensile Loads Using the Finite Element Method

  • Jeon, Byung-Young;Kumar, Y.V. Satish;Kang, Sung-Won
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.267-272
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    • 2002
  • Pitting corrosion is a very common occurrence in marine structures. Therefore, the 3-D finite element analysis is carried out to determine the stress intensity factors at the pit depth and also at the surface of the pit. The pits are modeled as a part of sphere, based on the pit depth and the pit diameter as specified by the Ship Structural Committee. The pit depth and pit diameter are function of the percentage of pitting that the plate is subjected to. A dog-bone shaped specimen is subjected to different intensities of pitting and the stress intensity factors are determined under axial tensile loads.

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Effects of the V/III ratio on a-plane GaN epitaxial layer on r-plane sapphire grown by HVPE (r-Plane sapphire 위에 HVPE에 의해 성장한 a-plane GaN에피텍셜층의 V/III족 ratio에 따른 특성 변화)

  • Ha, Ju-Hyung;Park, Mi-Seon;Lee, Won-Jae;Choi, Young-Jun;Lee, Hae-Yong
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.3
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    • pp.89-93
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    • 2014
  • In this study, effects of the V/III ratio on a-plane GaN epitaxial on r-plane grown by HVPE have been investigated. According to increasing of V/III ratio, the value of FWHM of a-plane (11-20) GaN and the value of surface roughness (Ra) were decreased. Growth rate of a-plane GaN epitaxial layer were increased until V/III ratio = 7 as the increasing of V/III ratio, but it was reduced at V/III ratio = 10. At V/III ratio = 10, the FWHM of a-plane (11-20) GaN RC and the surface roughness (Ra) were 829 arcsec and 1.58 nm, respectively, as the lowest value in this study. Also for V/III ratio = 10, cracks under surface or voids were observed the lowest values in images of optical microscope. An M-shaped azimuthal dependence over $360^{\circ}$ angle range was observed for all samples. At V/III ratio = 10, the difference of FWHM of a-plane GaN between $0^{\circ}$ and $90^{\circ}$ was 439 arcsec revealed as the lowest value in the 4 samples.