• 제목/요약/키워드: Urea-SCR aftertreatment system

검색결과 8건 처리시간 0.019초

LPG 증기보일러의 배기 배출물에 미치는 요소-SCR 후처리 시스템의 영향에 관한 연구 (A Study on Effect of Urea-SCR Aftertreatment System upon Exhaust Emissions in a LPG Steam Boiler)

  • 배명환;송병호
    • 한국자동차공학회논문집
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    • 제22권3호
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    • pp.1-11
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    • 2014
  • The aim of this study is to investigate the effect of SCR reactor on the exhaust emissions characteristics in order to develop a urea-SCR aftertreatment system for reducing $NO_x$ emissions. The experiments are conducted by using a flue tube LPG steam boiler with the urea-SCR aftertreatment system. The urea-SCR aftertreatment system utilizes the ammonia converted from 17% aqueous urea solution injected in front of SCR catalyst as a reducing agent for reducing $NO_x$ emissions. The equivalence ratio, urea injection amount, ammonia slip and $NO_x$ conversion efficiency relative to boiler load are applied to discuss the experimental results. In this experiment, the average equivalence ratio is calculated by changing only the fuel consumption rate while the intake air amount is constantly fixed at $25,957.11cm^3/sec$. The average equivalence ratios are 1.38, 1.11, 0.81 and 0.57 when boiler loads are 100, 80, 60 and 40%. The $NO_x$ conversion efficiency is raised with increasing urea injection amount, and $NH_3$ slip is also boosted at the same time. Consequently, the $NO_x$ conversion efficiency relative to boiler load should be examined in combination with urea injection amount and $NH_3$ slip. The results are calculated by 89, 85, 77 and 79% for the boiler loads of 100, 80, 60 and 40%. The appropriate amount of urea injection for the respective boiler load can be not discussed by only $NO_x$ emissions, and should be determined by considering the $NO_x$ conversion efficiency, $NH_3$ slip and reactive activation temperature simultaneously. In this study, the urea amounts of 230, 235, 233 and 231 mg/min are injected at the boiler loads of 100, 80, 60 and 40%, and the final $NH_3$ slips are measured by 8.48, 5.58, 11.97 and 11.34 ppm at the same conditions. THC emission is affected by the SCR reactor under other experimental conditions except 100% engine load, and CO emission at only 40% engine load. The rest of exhaust emissions are not affected by the SCR reactor under all experimental conditions.

Urea-SCR 분사시스템의 DeNOx 저감 성능 향상과 NH3 슬립저감을 위한 모델 기반 제어알고리즘 개발 및 구현 (The Development and Implementation of Model-based Control Algorithm of Urea-SCR Dosing System for Improving De-NOx Performance and Reducing NH3-slip)

  • 정수진;김우승;박정권;이호길;오세두
    • 한국자동차공학회논문집
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    • 제20권1호
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    • pp.95-105
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    • 2012
  • The selective catalytic reduction (SCR) system is a highly-effective aftertreatment device for NOx reduction of diesel engines. Generally, the ammonia ($NH_3$) was generated from reaction mechanism of SCR in the SCR system using the liquid urea as the reluctant. Therefore, the precise urea dosing control is a very important key for NOx and $NH_3$ slip reduction in the SCR system. This paper investigated NOx and $NH_3$ emission characteristics of urea-SCR dosing system based on model-based control algorithm in order to reduce NOx. In the map-based control algorithm, target amount of urea solution was determined by mass flow rate of exhaust gas obtained from engine rpm, torque and $O_2$ for feed-back control NOx concentration should be measured by NOx sensor. Moreover, this algorithm can not estimate $NH_3$ absorbed on the catalyst. Hence, the urea injection can be too rich or too lean. In this study, the model-based control algorithm was developed and evaluated on the numerical model describing physical and chemical phenomena in SCR system. One channel thermo-fluid model coupled with finely tuned chemical reaction model was applied to this control algorithm. The vehicle test was carried out by using map-based and model-based control algorithms in the NEDC mode in order to evaluate the performance of the model based control algorithm.

Urea-SCR 시스템의 유동혼합 개선을 위한 혼합기 형상에 관한 수치적 연구 (NUMERICAL STUDY ON THE MIXER TYPE OF UREA-SCR SYSTEM FOR FLOW MIXING IMPROVEMENT)

  • 이종욱;최훈기;유근종;김원석
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2010년 춘계학술대회논문집
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    • pp.368-375
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    • 2010
  • To alleviate NOx emission, a variety of approaches has been applied. In marine diesels, the application of SCR systems has been considered an effective exhaust aftertreatment method for NOx emission control. Most current SCR systems use a various catalyst for the reaction of ammonia with NOx to form nitrogen and water. In theory, it is possible to achieve 100% NOx if the NH3-to-NOx ratio is 1:1. However, the reaction has a limited non-uniformity of the exhaust gas flow and ammonia concentration distribution. Therefore it is necessary to investigate the optimum flow conditions. In order to achieve uniform flow at monolith front face, we are equipped with a various mixed device. In this paper, it is presented that the mixed devices play an important role improvement of flow patterns and particle distributions of NH3 by numerical simulation.

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Urea-SCR 시스템에서 유동혼합 개선을 위한 혼합기 형상에 관한 수치적 연구 (NUMERICAL STUDY ON THE MIXER TYPES OF UREA-SCR SYSTEM FOR FLOW MIXING IMPROVEMENT)

  • 이종욱;최훈기;유근종
    • 한국전산유체공학회지
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    • 제15권4호
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    • pp.9-16
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    • 2010
  • To alleviate NOx emission, a variety of approaches has been applied. In marine diesels, the application of SCR systems has been considered an effective exhaust aftertreatment method for NOx emission control. Most current SCR systems use a various catalyst for the reaction of ammonia with NOx to form nitrogen and water. In theory, it is possible to achieve 100% NOx if the $NH_3$-to-NOx ratio is 1:1. However, the reaction has a limited non-uniformity of the exhaust gas flow and ammonia concentration distribution. Therefore, it is necessary to investigate the optimum flow conditions. In order to achieve uniform flow at monolith front face, we are equipped with a various mixed devices. In this paper, it is presented that the mixed devices play an important role improvement of flow patterns and particle distributions of $NH_3$ by numerical simulation.

NOX 및 NH3 Slip 저감을 위한 Urea-SCR 제어기반 모델 개발 및 검증 (Development and Validation of Urea- SCR Control-Oriented Model for NOX and NH3 Slip Reduction)

  • 이승근;이성욱;강연식
    • 대한기계학회논문집B
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    • 제39권1호
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    • pp.1-9
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    • 2015
  • 디젤 자동차의 점점 강화되는 $NO_X$ 배기가스 규제를 만족하기 위해서는 화학공학 기반의 SCR 반응모델을 사용한 모델기반 제어 알고리즘 개발이 필요하다. 본 연구에서는 소형 경유차량을 대상으로 $NO_X$ 를 저감하기 위한 배기 후처리 시스템 모델을 설계하기 위하여 SCR 시스템 모델링과 Rig 실험 및 Matlab 을 이용하여 시뮬레이션 및 검증을 하였다. SCR Rig 실험은 디젤엔진에서 배출되는 배기가스와 같은 성분의 모사가스를 생성하여 공간속도와 온도의 변화에 의한 SCR 의 $NO_X$ 저감효율에 대한 실험 조건 및 데이터를 획득하였다. 또한, 제안된 모델은 Rig 실험에서 사용한 실험조건과 결과데이터를 이용하여 Matlab 을 통해 검증하였으며 시뮬레이션 시 필요한 모델의 파라미터 값들은 실험데이터를 기반으로 최적화하였다.

냉각수 및 전기 가열 방식에 따른 요소수 해동 특성에 관한 수치해석 연구 (Numerical Investigation on the Urea Melting Characteristics with Coolant and Electric Heaters)

  • 이승엽;김만영
    • 대한기계학회논문집B
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    • 제40권1호
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    • pp.1-7
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    • 2016
  • 환원제를 이용하여 배기가스 내의 NOx를 질소로 환원시키는 요소수 SCR 시스템은 다른 후처리 장치들 중에서 가장 효율적인 장치로 알려져 있다. 차량에 적용되는 SCR 장치는 32.5wt%의 공융혼합물을 이용한다. 이러한 혼합물의 가장 큰 장점 중의 하나는 $-11.7^{\circ}C$에서 얼기 때문에 추운 환경에서 응고를 피할 수 있다는 것이다. 한편, 이러한 추운 환경에서 시동시 필요한 수용액을 충분히 공급하기 위해서는 고체상을 가열해야 한다. 따라서 본 연구에서는 Fluent 상용코드를 이용하여 3차원 비정상 전산해석을 통한 냉각수 및 전기가열 방식에 따른 고체상 요소수의 시간에 따른 액상비 및 온도분포와 같은 해동 및 열전달 특성을 고찰하였다. 본 연구를 통하여 전기히터 가열 방식이 냉각수 방식보다 효율적임을 확인하였다.

차량 추적 실험을 통하여 디젤 후처리 장치가 입자상 물질 배출에 미치는 영향 파악 (On-road Investigation of PM Emissions of Diesel Aftertreatment Technologies (DPF, Urea-SCR))

  • 이석환;김홍석;박준혁;조규백
    • 한국자동차공학회논문집
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    • 제19권5호
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    • pp.92-99
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    • 2011
  • To measure the traffic pollutants with high temporal and spatial resolution under real conditions, a mobile emission laboratory (MEL) was designed. The equipment of the mini-van provides gas phase measurements of CO, NOx, $CO_2$, THC (Total hydrocarbon) and number density & size distribution measurements of fine and ultra-fine particles by a fast mobility particle sizer (FMPS) and a condensation particle counter (CPC). The inlet sampling port above the bumper enables the chasing of different type of vehicles. This paper introduces the technical details of the MEL and presents data from the car chasing experiment of diesel bus equipped with aftertreatment system. The dilution ratio was calculated by the ratio of ambient NOx and tail-pipe NOx. Most particles from the diesel bus were counted under 300 nm and the peak concentration of the particles was located between 30 and 60 nm. The total PM number emission from diesel bus equipped with DPF was 10 orders of magnitude lower compared to those emitted from base diesel bus. And the total PM number emission from diesel bus equipped with SCR was comparable to the particle emission from base diesel bus.