• Title/Summary/Keyword: Up grinding

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A Study on Sintering and Mechanical Properties of $Si_3N_4$ (질화규소의 소결 및 기계적 성질에 관한 연구)

  • 이회동;이준근
    • Journal of the Korean Ceramic Society
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    • v.21 no.4
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    • pp.361-365
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    • 1984
  • This study has been carried out to sinter silicon nitride with additives and to show the effect of surface finishments on its strength and Weibull modulus which are two most important factors for its applications into structural ceramics. Silicon nitride was sintered with the additions of $Al_2O_3$ and $Y_2O_3$ under pressureless cond-ition. The optimum properties were obtained by sintering at 1, 75$0^{\circ}C$ for 3hrs under $N_2$ atmosphere and the strength showed 6, 500kg/$cm^2$ at room temperature and 3, 300kg/$cm^2$ at 120$0^{\circ}C$. The effects of surface treatment on the strength of sintered $Si_3N_4$ were studied and the results showed that fine surface treatment increased the strength by up to 50% The Weibull analysis showed that its modulus was increased with increasing fineness of surface finishments. It was concluded that the mechanical properties of sintered silicon nitride could be improved by fine surface grinding which implied the brittle-fracture nature of sintered silicon nitride.

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A Study on the Compensation of the Thermal Errors for Machine Tool (공작기계 열변위 보정에 관한 연구)

  • 이인재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.117-122
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    • 2000
  • This paper presents an indirect compensation of thermal errors during machining , in which thermal error is modelled as a linear regression of temperatures measured at 4 specified positions. In this regression model, weighting coefficients of the measured temperatures were estimated by using the least square method. The grinding test with compensation , after 4 -hour warning-up operation before the test, showed that the maximum machining error of the work pieces was reduced to 12${\mu}{\textrm}{m}$ while it measured by 28${\mu}{\textrm}{m}$ without compensation . Furthermore the standard deviation of machining errors was also reduced from 8${\mu}{\textrm}{m}$ to 2${\mu}{\textrm}{m}$.

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CLINICO-HAEMATOLOGICAL AND BIOCHEMICAL ALTERATIONS IN ETHYLENE GLYCOL INDUCED ACUTE NEPHROTOXICITY IN COW CALVES

  • Singh, D.P.;Kumar, M.;Sharma, S.P.
    • Asian-Australasian Journal of Animal Sciences
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    • v.8 no.1
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    • pp.7-11
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    • 1995
  • Ethylene glycol was given orally in 6 crossbred male cow calves @ 12 ml/kg b wt for 2 days continuously to develop acute nephrotoxicity and monitor blood chemicals profile in affected calves. Progressive depression, hypersalivation, ataxia, incoordination, staggering gait, grinding of teeth, recumbency, coma, convulsions and death were prominent symptoms in affected calves. Respiration and pulse rates were increased whereas body temperature and rumen movements were low. Haematological investigations revealed increase in total erythrocyte count, platelets count and packed cell volume till death and total leukocyte count up to day 3 which decreased on day 4 and 5. These calves revealed azotaemia, reduction in calcium, chloride and potassium and rise in sodium and AST, ALT and alkaline phosphatase enzymes activity.

Modeling and Sliding-mode Control of a Robot Manipulator actuated by the Ball Screw (볼나사를 이용한 매니퓰레이터의 모델링 및 슬라이딩모드 제어)

  • 최형식;박용헌;정경식;이호식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.292-295
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    • 2001
  • Conventional robots actuated by motors with the speed reducer such as harmonic drive had weakness in delivering loads, pressing, grinding, and cutting jobs. To overcome this, a new type of robot actuated by the ball screw was proposed. The ball screw is actuated by using four bar mechanism. The dynamics model of the robot was set up. The robot has parameter uncertainties and nonlinearlity due to the ball screw actuator. To coordinate the robot, the sliding-mode control was applied.

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Analysis of Thermal Displacement of PCBN Tool Holder for Machining Accuracy in Hard Turning (하드터닝에서 CBN 공구홀더의 열변형이 가공정밀도에 미치는 영향)

  • 노승국;이찬홍;하재용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.363-366
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    • 2003
  • The hard turning is a turning operation performed in high strength alloy steels (HRC>30) in order to reach surface roughness close to those obtained in grinding. This is possible because of availability of improved tool materials (polycrystalline cubic boron nitride. PCBN), ad more rigid machine tools. According to many previous work of hard turning mechanism, the maximum temperature of cutting can be raised up to 100$0^{\circ}C$. As the heat generation rate is very high, the thermal displacement of tool holder cannot be negligible. Therefore, the aim of this paper is to analyze effects of high heat generation at CBN tool tip to the thermal displacement of a tool holder in hard turning and finally geometric accuracy. The thermal behavior of a CBN tool holder is investigated by numerical simulation and experiment, and the result shows thermal elongation of microns order is possible during hard turning process.

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Tool Shape Compensation Scheme for Formed Turning Tools Shape of Ball Bearing Raceways (베어링 궤도 선삭가공용 총형공구의 형상 보정기법)

  • Moon, Ho-Keun;Joung, Jae-Hyun;Moon, Suck-Chan;Joun, Man-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.3
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    • pp.50-55
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    • 2008
  • In this paper, we propose a new shape compensation scheme to make up for the difference in groove radius between the formed tools and the machined bearing raceways, which inherently takes place during machining the ball bearing raceways by the turning process using conventional formed tools. The associated conventional methods of the formed tool design and its modification such as a simple depth compensation method and a graphical compensation method are introduced and the latter, which has been known to be the better of the two, is experimentally investigated in detail to reveal its drawback. The algorithm is given and it is applied to develop a formed tool design program. The program developed by the presented approach is successfully applied to design the formed turning tool for the bearing raceways.

Development of Tool and Optimal Cutting Condition Selection Program (최적 절삭 조건을 고려한 절삭공구 선정 프로그램 개발)

  • Shin, Dong-Oh;Kim, Young-Jin;Ko, Sung-Lim
    • Journal of Korean Institute of Industrial Engineers
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    • v.26 no.2
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    • pp.165-170
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    • 2000
  • In order to perform a successful material cutting process, the operators are to select the suitable machining tools and cutting conditions for the cutting environment. Up to now, this has been a complicated procedure done by the data in the tool manufacturers' paper catalog and the operator's experiencial knowledge, so called heuristics. This research is motivated by the fact that using computer techniques in processing vast amount of data and information, the operator can determine the tool and cutting condition easily. In the developed program, the selection of milling cutter, insert, and components are combined to provide optimal cutting speed, depth of cut, feed rate, rpm, and power. This program also provides the selection routine for end mill, drilling, turning, and grinding where the suitable tools are selected by workpiece, holder type, cut type, and insert shape.

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A Study on the Compensation of the Thermal Errors for Machine Tool (공작기계 열변위 보정에 관한 연구)

  • 이인재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.673-678
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    • 2000
  • This paper presents an indirect compensation of thermal errors during machining, in which thermal error is modeled as a linear regression of temperatures measured at 4 specified positions. In this regression model, weighting coefficients of the measured temperatures were estimated by using the least square method. The grinding test with compensation, after 4-hour warming-up operation before the test, showed that the maximum machining error of the work pieces was reduced to 12${\mu}{\textrm}{m}$ while it measured 28${\mu}{\textrm}{m}$ without compensation. Furthermore the standard deviation of machining errors was also reduced from 8${\mu}{\textrm}{m}$ to 2${\mu}{\textrm}{m}$.

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A Swing-Arm On-Machine Inspection Method for Profile Measurement of Large Optical Surface in Lapping Process

  • Sung In Kyoung;Oh Chang Jin;Lee Eung Suk;Kim Ock Hyun
    • Journal of Mechanical Science and Technology
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    • v.19 no.8
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    • pp.1576-1581
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    • 2005
  • Generally, the optical components are fabricated by grinding, lapping, and polishing. And, those processes take long time to obtain such a high surface quality. Therefore, in the case of large optical component, the on-machine inspection (OMI) is essential. Because, the work piece is fragile and difficult to set up for fabricating and measuring. This paper is concerned about a swing-arm method for measuring surface profile of large optical concave mirror. The measuring accuracy and uncertainty for suggested method are studied. The experimental results show that this method is useful specially in lapping process with the accuracy of $3\~5\;{\mu}m$. Those inspection data are provided for correcting the residual figuring error in lapping or polishing processes.

The Effects of Non-Stoichiometry and Sintering Temperature on the Magnetic Properties of Ni-Zn Ferrites (비양론 화학적 조성 및 소결온도가 Ni-Zn Ferrite 의 자기적 성질에 미치는 영향)

  • 박준철;임호빈
    • Journal of the Korean Ceramic Society
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    • v.17 no.2
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    • pp.89-95
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    • 1980
  • The effect of non-stoichimetry and sintering temperature on the magnetic properties of materials in the system $Ni_{0.39}Zn_{0.61}Fe_{2.0+x}O_4$ have been investigated. The value of x used in initial weighing of oxides were varied from -0.04 to -0.12. The value of x, however, appears to be from +0.04 to -0.04 after ferrite powder preparation due to iron pick up during ball mill mixing and grinding. The densities of specimens which were deficientinrion were higher than those with excess ion. Specimens with near stoichiometric composition showed maximum initial permeability an dminimum coercivity whereas high values of quality factor (Q) were observed in iron deficient specimens. The quality factor decreased monotonically with increasing sintering temperature, but the permeability showed maxima with increasing sintering temperature. Thus highest value of figure of merit $\mu$Q was obtained in composition $Ni_{0.39}Zn_{0.61}Fe_{1.98O4}$ sintered at 100$0^{\circ}C$ for 3 hrs. in an air atmosphere.

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