• 제목/요약/키워드: Unmanned Factory Automation

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소프트웨어 개발 관점에서 본 쉘 콘트롤러의 설계

  • 박경진;도성희;이재명;정병수;강무진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 추계학술대회 논문집
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    • pp.291-296
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    • 2001
  • The computerized automation of modern manufacturing system is tremendously important for the cost reduction. Recently, the automation is being realized by Computer Integrated Manufacturing (CIM) concept and the unmanned factory is the final goal of the automation. The automation of the low level of factory is the most crucial and difficult aspect in total CIM environment since various machines are involved. A cell is defined as a manufacturing group of closely related machineries in the entire factory hierarchy, The management scheme for a cell controller is defined from the software viewpoint. The domain of a cell is designed with tasks(processes) in a multiple-task operating system. The operation of the cell is established by defining schemes for overall control of the cell domain, databases, job scheduling, communications within the domain, user-interface and communications with outside machines. Although the software is developed in a specific operating system and WINDOW facilities, the operating strategies can be applied globally.

A Study on Real Time Working Path Control of Vertical Type Robot System for the Forging and Casting Process Automation

  • Lim, O-Deuk;Kim, Min-Seong;Jung, Yang-Geun;Kang, Jung-Suk;Won, Jong-Bum;Han, Sung-Hyun
    • 한국산업융합학회 논문집
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    • 제20권3호
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    • pp.245-256
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    • 2017
  • In this study, we describe a new approach to real-time implementation of working path control for the forging and casting manufacturing process by vertical type articulated robot system. The proposed control scheme is simple in structure, fast in computation, and useful for real-time control of factory automation based on robot system. Moreover, this scheme does not require any accurate parameter information, nor values of the uncertain parameters and payload variations. Reliability of the proposed controller is proved by simulation and experimental results for robot manipulator consisting of arm with six degrees of freedom under the variation of payloads and tracking trajectories in Cartesian space and joint space. The vertical type articulated robot manipulator with six axes made in SMEC Co., Ltd. has been used for real-time implementation test to illustrate the enhanced working path control performance for unmanned automation of the forging and casting manufacturing process.

스테레오 비전을 이용한 물체의 위치정보 추출 알고리즘 개발 (A Development of Object Position Information Extraction Algorithm using Stereo Vision)

  • 김무현;이지현;이승규;김영희;박무훈
    • 한국정보통신학회논문지
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    • 제14권8호
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    • pp.1767-1775
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    • 2010
  • 무인 운반설비의 자동화 시스템 개발의 한 부분으로써 Stereo vision system에 관한 많은 연구가 진행되고 있다. Stereo vision system에서는 영상을 통해 특정 물체를 검색하고 검색된 물체 정보를 기반으로 Edge를 추출하고, 추출된 Edge를 이용하여 물체의 위치적 특징을 찾고 무인크레인이 이동해야할 위치좌표를 전달한다. 본 논문에서는 실제 산업현장에 가장 보편적인 형상인 Slab와 Coil을 기준으로 두 대의 CCD camera를 이용하여 물체의 형상을 인식하고, 무인크레인의 Hookblock부분이 물체의 중심점을 찾는 알고리즘을 개발하였다. 본 논문에서는 Stereo vision system의 카메라 설치 위치에 따라 직교식과 수평식으로 2가지의 방식을 제안, 실험을 하였다. 본 논문에서 제안한 알고리즘은 무인 운반설비의 자동화 시스템 개발에 도움이 될 것으로 기대된다.

무인 FA를 위한 플렉시블 그리퍼 설계에 관한 연구 (A Study on Design of Flexible Gripper for Unmanned FA)

  • 김현근;김기복;김태관
    • 한국산업융합학회 논문집
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    • 제18권3호
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    • pp.167-172
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    • 2015
  • In this paper, we propose a new approach to design and control a smart gripper of robot system. A control method for flexible grasping a object in partially unknown environment was proposed, where a proximate sensor detecting the distance between the fingertip and object was used. Based on the proximate sensor signal the finger motion controller could plan the grasping process divided in three phases. The first step is scanning process which two first joints were moved to mid-position of the detected range by a state-variable feedback position controller, after the scanning was finished. The contact force of fingertip was then controlled using the detection sensor of the servo controller for finger joint control. The proposed grasping planning was tested on rectangular bar.

Development of a Distributed Motion Controller Using CAN

  • Cho, Myoung-Chol;Jeon, Jae-Wook
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2002년도 ICCAS
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    • pp.43.2-43
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    • 2002
  • $\textbullet$ A PC can control the fixed number of motors because the number of slots is limited. $\textbullet$ We propose a distributed motion controller using CAN. $\textbullet$ TMS320F243 of TI Which is a DSP with embedded CAN-module was used as the main processor. $\textbullet$ The command from GUI is transmitted to each motion controller through CAN-bus $\textbullet$ CAN communications may occur at a maximum recommended rate of 1Mbit/sec. $\textbullet$ The user can control more motors easily by connecting to the CAN network which has the CAN receive. $\textbullet$ This distributed motion controller may be used usefully in factory automation or an unmanned factory.

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CCD-Camera를 이용한 목적대상의 3차원 위치좌표 추출 (Extraction of Object 3-Dimension Position Coordinates using CCD-Camera)

  • 김무현;이지현;김영희;박무훈
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2010년도 춘계학술대회
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    • pp.245-249
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    • 2010
  • Stereo Vision System에서는 영상을 통해 특정 물체를 검색하고 검색된 물체 정보를 기반으로 Edge를 추출하고, 추출된 Edge를 이용하여 물체의 위치적 특징을 찾고 무인크레인이 이동해야할 위치좌표를 전달한다. 본 연구에서는 실제 산업현장에 가장 보편적인 형상인 Slab와 Coil을 기준으로 두 대의 CCD camera를 이용하여 물체의 형상을 인식하고, 무인크레인의 HookBlock부분이 물체의 중심점을 찾는 알고리즘을 개발하였다. 본 논문에서는 Stereo Vision System의 카메라 설치 위치에 따라 직교식과 수평식으로 2가지의 방식을 제안, 실험을 하였다. 본 연구에서 제안한 알고리즘은 무인 운반설비의 자동화 시스템 개발에 도움이 될 것으로 기대된다.

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직기에 있어서 Computer의 응용 (A study on the application of computer used in a loom)

  • 조백희;김광영;김종수;이태세
    • 한국기계연구소 소보
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    • 통권19호
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    • pp.171-180
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    • 1989
  • The automation of textile machinery in the fabric manufacture is strongly demanded in order to improve the industrial structure related to labour-force and cost curtailment, in addition, to keep step with the various and small production system and the consumption tendency requesting a high quality fabrics. In this thesis, the technology applying the computer to an air jet loom and characteristics obtained from it are derived. To efficently apply an automized and unmanned textile machinery, an air jet loom is equipped with the let-off, take-up and weft insertion device attached a central processing unit(CPU) which can automatically operate according to a program. As a result, an air jet loom is available for the factory automation, which has advantages including productivity promotion, high quality security, energy savings, specification & variety, efficient production control, in fabric manufacturing process.

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철근 사출 궤적 추적을 위한 시작지점 검출 방법 (Start Point Detection Method for Tracing the Injection Path of Steel Rebars)

  • 이준목;강대성
    • 한국정보기술학회논문지
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    • 제17권6호
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    • pp.9-16
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    • 2019
  • 최근 제조 공정을 개선하려는 기업들은 스마트 팩토리를 도입, 이에 따른 도약이 특별히 눈에 띈다. 이는 최소한의 수동 제어를 통해 완벽하게 생산시설의 프로세스를 수행하는 스마트 팩토리의 영역을 최대화하고 추론의 오차를 최소화 하는 것이 최종 목적이다. 본 연구는 무인 생산, 관리, 포장, 배송 관리를 위한 프로젝트의 일부로써 무인생산의 자동화 설비의 철근 추적을 통해 롤러의 자동 교정을 수행하기 위해 철근 추적 시작점 검출에 대한 연구이며, 시작지점부터 끝점까지의 위치를 정확히 추적해야 하는 요구사항을 만족해야 한다. 추적성능을 높이기 위해서는 시작점 설정이 주요한데 기존의 시간 기반 검출방법을 통해서는 조도, 분진 등 환경에 따라 추적오류의 발생 확률이 높다. 본 논문에서는 환경에 따른 오차를 줄이기 위해 고속 IR카메라의 평균 밝기 변화를 이용한 시작점 검출 방법을 제안하며, 제안 사항을 통해 15%이상의 성능 향상을 확인하였다.

제조라인 통합 설계 및 분석(I) - 디지털 가상생산 기술 적용을 위한 모델링 & 시뮬레이션 자동화 시스템 (The Integrated Design and Analysis of Manufacturing Lines (I) - an Automated Modeling & Simulation System for Digital Virtual Manufacturing)

  • 최상수;현정호;장용;이범기;박양호;강형석;전찬모;정진우;노상도
    • 한국CDE학회논문집
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    • 제19권2호
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    • pp.138-147
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    • 2014
  • In manufacturing companies, different types of production have been developed based on diverse production strategies and differentiated technologies. The production systems have become smart, factories are filled with unmanned manufacturing lines, and sustainable manufacturing technologies are under development. Nowadays, the digital manufacturing technology is being adopted and used in manufacturing industries. When this technology is applied, a lot of efforts, time and cost are required and training professionals in-house is limited. In this paper, we introduce e-FEED system (electronic based Front End Engineering and Design) that is the integrated design and analysis system for optimized manufacturing line development on virtual environment. This system provides the functions that can be designed easily using library and template based on standardized modules and analyzed automatically the logistic and capacity simulation by one-click and verified the result using visual reports. Also, we can review the factory layout using automatically created 3D virtual factory and increase the knowledge reuse by e-FEED system.

자동차 부품의 로봇 처리 시스템을 위한 3D 비전 구현 (3D Vision Implementation for Robotic Handling System of Automotive Parts)

  • 남지훈;양원옥;박수현;김남국;송철기;이호성
    • 한국기계가공학회지
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    • 제21권4호
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    • pp.60-69
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    • 2022
  • To keep pace with Industry 4.0, it is imperative for companies to redesign their working environments by adopting robotic automation systems. Automation lines are facilitating the latest cutting-edge technologies, such as 3D vision and industrial robots, to outdo competitors by reducing costs. Considering the nature of the manufacturing industry, a time-saving workflow and smooth linkwork between processes is vital. At Dellics, without any additional new installation in the automation lines, only a few improvements to the working process could raise productivity. Three requirements are the development of gripping technology by utilizing a 3D vision system for the recognition of the material shape and location, research on lighting projectors to target long distances and high illumination, and testing of algorithms/software to improve measurement accuracy and identify products. With some of the functional requisites mentioned above, improved robotic automation systems should provide an improved working environment to maximize overall production efficiency. In this article, the ways in which such a system can become the groundwork for establishing an unmanned working infrastructure are discussed.