• Title/Summary/Keyword: Unloading Robot

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Development of Robotic Tools for Chemical Coupler Assembly

  • Jeong, Sung-Hun;Kim, Gi-Seong;Park, Shi-Baek;Kim, Han-Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_1
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    • pp.953-959
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    • 2022
  • In this paper, the design result of robotic tools and the development of robot control system for chemical coupler assembly are presented. This research aims to eliminate the risk of chemicals exposed to human operators by developing the robotic tools and robot automation system for chemical tank lorry unloading that were done manually. Due to tight tolerance between couplers, even small pose error may result in very large internal force. In order to resolve the problem, the 6-axis compliance device is employed, which can provide not only enough compliance between couplers but also F/T sensing. The 6-axis compliance device having large force and moment capacity is designed. A simple linear gripper with rack-and-pinion is designed to grasp two sizes of couplers. The proposed robot automation system consists of 6-DOF collaborative robot with offset wrist, 6-axis compliance device with F/T sensing, linear gripper, and two robot visions.

A Study on Process Simulation Analysis of the Water Jet Cleaning Robot System for Micro Drill-bits (마이크로 드릴비트의 워터젯 세척 로봇시스템의 공정 시뮬레이션 분석에 관한 연구)

  • Kuk, Youn-Ho;Park, Sang-Rok;Park, Kee-Jin;Choi, Hyun-Jin
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.3
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    • pp.291-297
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    • 2015
  • A water jet cleaning robot system for micro drill bits is to refurbish micro drill bits used for the PCB manufacturing process. It can refurbish drill bits with the minimum diameter of ${\phi}0.15{\sim}0.075mm$ of which the total quantity have been discarded before. Micro drill bits with the minimum diameter of ${\phi}0.075mm$ can be cleaned by applying the water jet cleaning robot system out of the manual ultrasonic cleaning in the past for the cleaning equipment as the initial process in refurbishing. This study analyzed problems, while applying the apparatus mechanism for the workability such as the robot traces of Transfer Robot I and II, drill bit loading and unloading, and cleaning tasks in the water jet cleaning robot system in an effort to carry out simulations. In addition, the cleaning work process was optimized as the work process was verified in advance and the production quantity was analyzed through simulations.

Development of a dry mock-up system for verifying pyroprocess automation

  • Seungnam Yu;Dongseok Ryu;Byugsuk Park;Jonghui Han
    • Nuclear Engineering and Technology
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    • v.56 no.5
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    • pp.1913-1924
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    • 2024
  • This paper presents the design and operation of an autonomous robot for pyroprocess automation, which requires unique approaches beyond those used in industrial applications to achieve the desired performance. Maintaining an extremely dry atmosphere is crucial to handle various materials, including chloride, and an autonomous system ensures this dry environment. The drying room dehumidifier was carefully selected and designed to generate dry air, and different types of dry air conditioning performance were evaluated, including assessing worker accessibility inside the mock-up to determine the system's feasibility. Containers used for process materials were modified to fit the gripper system of the gantry robot for automation. The loading and unloading of process materials in each equipment were automatically performed to connect the process equipment with the robotic system. The gantry robot primarily operated through macro motion to approach waypoints containing process materials, eliminating the need for precise approach motion. The robot's tapered jaw design allowed it to grasp the target object even with imperfect positioning. Robot motions were programmed using a robot simulator for initial positioning and motion planning, and real accuracy was tested in a mock-up facility using the OPC platform.

Development of a Single-Arm Robotic System for Unloading Boxes in Cargo Truck (간선화물의 상자 하차를 위한 외팔 로봇 시스템 개발)

  • Jung, Eui-Jung;Park, Sungho;Kang, Jin Kyu;Son, So Eun;Cho, Gun Rae;Lee, Youngho
    • The Journal of Korea Robotics Society
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    • v.17 no.4
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    • pp.417-424
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    • 2022
  • In this paper, the developed trunk cargo unloading automation system is introduced, and the RGB-D sensor-based box loading situation recognition method and unloading plan applied to this system are suggested. First of all, it is necessary to recognize the position of the box in a truck. To do this, we first apply CNN-based YOLO, which can recognize objects in RGB images in real-time. Then, the normal vector of the center of the box is obtained using the depth image to reduce misrecognition in parts other than the box, and the inner wall of the truck in an image is removed. And a method of classifying the layers of the boxes according to the distance using the recognized depth information of the boxes is suggested. Given the coordinates of the boxes on the nearest layer, a method of generating the optimal path to take out the boxes the fastest using this information is introduced. In addition, kinematic analysis is performed to move the conveyor to the position of the box to be taken out of the truck, and kinematic analysis is also performed to control the robot arm that takes out the boxes. Finally, the effectiveness of the developed system and algorithm through a test bed is proved.

A Development of Transfer Robot for Container Loading/unloading Horizontally (컨테이너 수평이송을 위한 이송로봇 개발)

  • Lee, Young-Jin;Han, Dong-Seop;Cho, Hyeun-Cheol;Han, Geun-Jo;Koo, Kyung-Wan;Lee, Kwon-Soon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.1
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    • pp.221-229
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    • 2011
  • Recently, intermodal transportation systems are significantly considered as enhanced technique or future railroad logistics. These are aimed for particularly reducing complicated job process in the railroad based transportation and relevant logistic cost in economic viewpoint. In this paper we suggest a horizontal transfer system using hydro-motor and hydro-cylinder for intermodal transportation system. This system can assist to transfer the containers horizontally for train logistics automations.

Dynamic Analysis of Floating Multi-Bodies Considering Crane Impact Loads (크레인 충격하중을 고려한 다중 부유체 운동해석)

  • Kim, Young-Bok;Kim, Yong-Yook
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.3
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    • pp.273-279
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    • 2012
  • The concept of the Mobile Harbor had been made recently as a kind of feeder vehicle to transfer a certain amount of container boxes (i.e. 250 TEU at a time) from main ocean container vessels over 5,000 TEU capacity to the container terminal on land. In a harbor a short distance apart from the land, the container loading/unloading operation has to be performed on the main deck of the Mobile Harbor using the container cranes in the state of side-by-side mooring with protection of fenders and robot arms in the gap. Even under the ocean condition of the sea state class 2 or 3, the operation has to be confirmed to be safely performed. In this situation, the floating bodies considering the multiple-body interaction effect also has to be examined whether they might behave safely or not. Especially, this study focuses on the dynamic behavior of the Mobile harbor when a container box is hanged on the crane and the impact load due to the slewing motion is imposed in a certain sea state. The motion response should be controlled within the motion level to assure the safe operation.

비례 및 미분 제어 이득계수 변화기법을 이용한 수직형 3축로봇팔의 위치제어기 설계 및 제작

  • 이상훈;한석균;최병홍;이승종;김용일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.333-338
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    • 1993
  • In this paper, we introduce an industrial three degree of freedom manipulator which loads/unloads various freight on an AGV(automated Guided Vehicle). We design and implement the industrial controller for the manipulator with P-I) gain variation method. Since this battery-powered manipulator is opten driven in an instufficient power condition, the gravity effects on the robot joints can be a significant problem. The objectives of this paper are twofold : the presentation of a PI)-controller which can compensate the gravity effects, and the design and implementation of an industrial three degree of freedom manipulator for loading/unloading.

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Automated Alignment of Transporter and Stowage Using the Principle of Linetracer (라인트레이서의 원리를 이용한 트랜스포터와 스토웨지의 자동 정렬)

  • Hong, Yun-Ki;Park, Ki-Hun;Yoon, Tae-Sung;Park, Seung-Kyu
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1926-1927
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    • 2011
  • In this paper, an alignment method between a transporter and a stowage is presented for the automation of loading and unloading operations in the mobile harbor system. The principle of linetracer is utilized for the automatic alignment of transporter and stowage, and the effectiveness of the alignment method is proved by a simulated experiment using mobile robot.

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Design and manufacture of atomatic microwave leakage inspection system (전자 오븐의 누설 고주파 자동 검사 시스템 설계와 제작)

  • 이만형;송지복;이석희;정영철;안희태
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.492-496
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    • 1987
  • The testing philosophy and control schemes are investigated and applied to construct the Automatic Microwave Leakage Inspection System (AMLIS) . AMLIS is consists of three major parts such as Material Handling Mechanism, Fine Positioning Mechanism and Scanning Mechanism. The material Handling unit is designed to perform loading and unloading microwave oven onto the testing point by pneumatic cylinder and vacuum pump. The Fine positioning part includes X-Y-.THETA. table and distance sensing equipment. The scanning part is composed of five SCARA robots, which traverse X-Y-Z catesian coordinates respectively. The leakage testing probes are placed at the end of this each robot then the path and speed are both controlled via microprocessors. A performance test of this system combined with electric parts and software is done and the basic major function of system are accomplished.

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Small Marker Detection with Attention Model in Robotic Applications (로봇시스템에서 작은 마커 인식을 하기 위한 사물 감지 어텐션 모델)

  • Kim, Minjae;Moon, Hyungpil
    • The Journal of Korea Robotics Society
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    • v.17 no.4
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    • pp.425-430
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    • 2022
  • As robots are considered one of the mainstream digital transformations, robots with machine vision becomes a main area of study providing the ability to check what robots watch and make decisions based on it. However, it is difficult to find a small object in the image mainly due to the flaw of the most of visual recognition networks. Because visual recognition networks are mostly convolution neural network which usually consider local features. So, we make a model considering not only local feature, but also global feature. In this paper, we propose a detection method of a small marker on the object using deep learning and an algorithm that considers global features by combining Transformer's self-attention technique with a convolutional neural network. We suggest a self-attention model with new definition of Query, Key and Value for model to learn global feature and simplified equation by getting rid of position vector and classification token which cause the model to be heavy and slow. Finally, we show that our model achieves higher mAP than state of the art model YOLOr.