• Title/Summary/Keyword: Unit injector

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A Study on Performance Change of Gas Injector with Ambient Temperature Environment (주변 온도환경 변화에 따른 가스 인젝터 성능 변화에 대한 연구)

  • Kim, Ji-Yoon;Yang, Jeong-Jik;Kim, Jin-Ho;Seo, Ii-Won;Lim, Jong-Wan
    • Journal of the Korean Institute of Gas
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    • v.22 no.5
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    • pp.18-23
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    • 2018
  • This study tries to analyze the injection amount of injector according to the external environment temperature of CNG vehicle. Especially, We investigated the effect of low temperature environment on gas injector performance by measuring the variation of injection amount under the same conditions as in coldstart condition. This experimental compared two products with different spring characteristics. The experimental device consist of a fuel supply unit, a flowrate measurement unit, a temperature chamber, and an injector control unit (ECU). According to the test result, the initial injection amount of the injector is increased in the low temperature environment and the needle opening time is delayed according to the change of the spring length.

Injector Head Design of 170tonf UDMH-LOX Liquid Rocket Engine (추력 170톤급 UDMH-LOX 계열 액체로켓엔진의 인젝터 헤드 설계)

  • Lim, Seok-Hee;Gostsev, V.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.11a
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    • pp.207-210
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    • 2006
  • Injector is one of the most important elements in Liquid rocket Engine design, and how to arrange these injectors on the head determines the engine performance. In this study, when the swirl injectors are used for the 1st designing of injector head of 170 tonf UDMH-LOX as the propellant of LRE, a distribution relation of the mass flow rate per unit area was calculated from the function of ${\Phi}$, which is related with the mass flow rate characteristics of swirl injector. And the combustion characteristics by circumferential axis were estimated using this relation under the consideration of combustion core and film cooling area.

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A Study on Restoration Technology of Unit Injector Spill Valve for Injection System of Commercial Diesel Engine (상용차 디젤의 연료분사장치 유닛 인젝터 핵심부품인 스필 밸브의 성능 복원 관한 연구)

  • Lee, Chunggeun;Lee, Jeongho;Lee, Daeyup
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.3
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    • pp.389-396
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    • 2017
  • Restorations of automotive parts have been done ever since the first vehicle was produced. Because the most expensive parts of a vehicle are in the engine system, there have been various restoration methods developed for engine parts. In the case of commercial diesel engines, the fuel injection device is a key and expensive component. It also has a significant effect on vehicle performance. In particular, reduced engine power and increased exhaust gas emissions may result from mechanical damage due to abrasion of the spill valve in the fuel injection system of a diesel engine. In this paper, restoration techniques for damaged parts are applied to restore the abrasion of a spill valve of fuel injection, also called as the "unit injector", of commercial diesel engines. In order to recover the damage, optimized polishing techniques using hard-metal and coating processes are applied. To evaluate restoration techniques for the spill valve, performance and durability tests are performed on a test bench.

Comparison Analysis of Dynamic Characteristics of Servo-hydraulic Piezo-driven Injector between 3-way and Bypass-circuit Type (3-way형과 Bypass형 서보유압 피에조 인젝터의 구동특성 비교)

  • Jo, Insu;Jeong, Myoungchul;Lee, Jinwook
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.5
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    • pp.169-175
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    • 2013
  • CRDi technology of diesel engine was developed from in the early 2000s due to a need to increase fuel efficiency and environment care. Especially, high-pressure fuel injection system in CRDi system which has a fuel injection unit including an injector, a fuel pump and common-rail, etc. becomes possible to make the exhaust gas clean as well as power improvement. In this study, comparison of dynamic characteristics of servo-hydraulic piezo-driven injector with 3-way and bypass-circuit type was analyzed by using the AMESim code. As results of this study, it found the bypass-circuit inside servo-hydraulic piezo injector can cause a faster injection response than that of the 3-way type. Also it was shown that bypass-circuit type had better control capability due to hydraulic bypass system.

Investigation of Nonlinear Numerical Mathematical Model of a Multiple Shaft Gas Turbine Unit

  • Kim, Soo-Yong;Valeri P. Kovalevsky
    • Journal of Mechanical Science and Technology
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    • v.17 no.12
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    • pp.2087-2098
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    • 2003
  • The development of numerical mathematical model to calculate both the static and dynamic characteristics of a multi-shaft gas turbine consisting of a single combustion chamber, including advanced cycle components such as intercooler and regenerator is presented in this paper. The numerical mathematical model is based on the simplified assumptions that quasi-static characteristic of turbo-machine and injector is used, total pressure loss and heat transfer relation for static calculation neglecting fuel transport time delay can be employed. The supercharger power has a cubical relation to its rotating velocity. The accuracy of each calculation is confirmed by monitoring mass and energy balances with comparative calculations for different time steps of integration. The features of the studied gas turbine scheme are the starting device with compressed air volumes and injector's supercharging the air directly ahead of the combustion chamber.

Study on Spray Characteristics of Single-Hole GDI Injector according to Nozzle Hole Diameter - (2) Comparison of Spray Uniformity and Atomization Characteristics (노즐 홀 직경에 따른 단공 GDI 인젝터의 분무 특성 연구 - (2) 분무 균일도 및 미립화 특성 비교)

  • Park, Jeonghyun;Ro, Seungcheon;Chang, Mengzhao;Park, Suhan
    • Journal of ILASS-Korea
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    • v.25 no.4
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    • pp.154-161
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    • 2020
  • A single spray plume is the basic unit of the entire spray plume and is an important factor in understanding the spray characteristics. However, since the multi-hole GDI injector has a narrow spray angle, the superposition of the spray plumes occurs severely. Therefore, the spray uniformity and the spray atomization characteristics of a single spray plume were analyzed in this study using a single-hole GDI injector. Five single-hole GDI injectors with different nozzle hole diameters were used in the experiment. The uniformity of the spray was evaluated through the analysis of the spray pattern images. In addition, the atomization characteristics were compared using the diameter distribution of the spray droplets obtained using PDPA. As a result, the larger diameter of the nozzle hole, the less uniformity of the spray, and the injection pressure did not have a significant effect on the spray uniformity. It is judged that the surface roughness of the injector has a greater effect on spray uniformity than the diameter of the nozzle hole. Also, the size of the spray droplets increased sharply when the diameter of the nozzle hole was 230 ㎛.

A Study on Design and Application of High Response Solenoid for Unit Injector (유닛인젝터용 고속응답 솔레노이드 설계 및 응용에 관한 연구)

  • 황재원;양이진;정영식;이상만;채재우
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.1
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    • pp.43-51
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    • 1998
  • Most of fuel-injection system operated with mechanical methods are difficult to control the injection quantity and injection timing as well as injection rate exactly. Moreover high pressure injection scheme is never be realized with conventional one. On the other hand, serious air pollution can be lessened with injection system equipped with those functions. Therefore, electronically controlled Unit Injuctor(UI) appeared to satify above mentioned desires. However, it is still difficult that the most important part, especially solenoid valve, is analyzed precisely, because of the existence of complex combination of electromagnetics, electrics and dynamic problems. In this study, experimental and theoretical analysis are accomplished for understanding of solenoid valve characteristics and further its design. As the result, the follows are obtained 1) As the increase of wire diameter, the response time became shorter and optimal inductance existed in relative with the response time and wire diameter. 2) According to increasing input voltage, the traction force increased, otherwise the response time was shortened. 3) As the increase of armature stroke, the traction force decreased and the response time became longer.

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An Analytical Study on the Performance Analysis of a Unit-In-jector System of a Diesel Engine

  • Kim, Chul-Ho;Lee, Jong-Soo
    • Journal of Mechanical Science and Technology
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    • v.17 no.1
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    • pp.146-156
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    • 2003
  • A numerical algorithm is developed to analyze the performance of a Unit-injector (UI) System for a diesel engine. The fundamental theory of the algorithm is based on the continuity equation of fluid dynamics. The loss factors that should be seriously regarded on the continuity equation are the compressibility effect of liquid fuel, the wall friction loss in high-pressure fuel lines of the system, the kinetic energy loss of fuel in the system, and the leakage of fuel out of the control volume. For an evaluation of the developed simulation algorithm, the calculation results are compared with the experimental outputs provided by the Technical Research Center of Doowon Precision Industry Co. (DPICO) ; the maximum pressure in the plunger chamber (P$\_$p/) and total amount of fuel injected into a cylinder per cycle (Q$\_$f/) at each operational condition. The result shows that the average error rate (%) of P$\_$p/ and Q$\_$f/ are 2.90% and 4.87%, respectively, in the specified operational conditions. Hence, it can be concluded that the analytical simulation algorithm developed in this study can be reasonably applied to the performance prediction of newly designed UI system.

Life Cycle Environmental Impacts Benefits Analysis of Remanufactured Injector Considering the Avoided Effect (회피효과를 고려한 인젝터 재제조의 전과정 환경영향 효익 분석)

  • Nam Seok Kim;Young Woon Kim;Yong Woo Hwang;Hong-Yoon Kang;Young Ho Kim
    • Clean Technology
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    • v.30 no.2
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    • pp.94-104
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    • 2024
  • Remanufacturing re-commercializes a used product to achieve an equal or higher performance level than the original product by disassembling, cleaning, inspecting, repairing, reconditioning, and reassembling the used product. The remanufacturing industry is a key industry necessary to realize carbon neutrality by 2050. This study uses life cycle assessment to analyze the resource reduction and greenhouse gas reduction effects with and without considering the avoided effect for an injector, which is an automobile part that is actively being remanufactured. The results of this study showed that the resource reduction effect and greenhouse gas reduction effect induced by injector remanufacturing were reduced by 95.30% and 93.88%, respectively, based on one unit without considering the avoided effect. However, when considering the avoided effect, which in this case is the environmental impact of not disposing of the used injector and not having to use natural resources to manufacture a new injector because the used injector was reused during remanufacturing, the resource reduction effect and greenhouse gas reduction effect were 190.91% and 188.33%, respectively. The results of this study are expected to be used in the future to evaluate the amount of environmental impact reduction while considering the avoided effect during remanufacturing and to help develop research methodology for remanufacturing.

The Study on the Development of Ozone Water Diffusion Device by Ozonated Olive Oil Mix Ratio that will Increase (올리브 오일의 오존화 혼합비율을 높여주는 오존수 확산장치개발에 관한 연구)

  • Kim, Duck-Sool
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.4
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    • pp.688-693
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    • 2014
  • This study is to increase the utilization of the ozonated water generator to make it easier to take advantage of the ozone water in the world today, there will be to develop a system that operates in one motion. Furthermore, olive oil and ozone is reacted with the wish to apply to the manufacturing technology. In the case of many existing products ozone generator driven mostly non-ozone system. In the case of ozone, but handwriting is implied general way pressure ozone gas leakage risks of suction force to the pump, it is the case of the challenge by using the injector, and limit the generation of ozone and ozone inhalation according to whether the water inlet leakage of existing products risk due to minimized. Despite the disadvantages of the injector system was found the effectiveness of the ozonated water production unit injector system used in this study to maintain the microbiological disinfection performance.