• 제목/요약/키워드: Uniform spray

검색결과 163건 처리시간 0.023초

정전분무의 유체 물성치와 정전 매개변수 따른 분무특성 (Spray Characteristics according to Fluid Properties and Electric Parameters of Electrospray)

  • 김지엽;홍정구
    • 한국분무공학회지
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    • 제25권2호
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    • pp.81-88
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    • 2020
  • Electrospray is used in various industries because it can produce continuous and uniform droplets. However, it is difficult to find optimal spraying condition due to lack of data in various conditions. In this study, various conditions were divided into electric parameters and fluid property. The electric parameters set Nozzle to Substrate(NTS), nozzle diameters and the fluid property set viscosity and conductivity as conditions. In this study, it observes spray patterns, Sauter Mean Diameter(SMD) according to conditions. As a result, fluid properties had a greater effect on the cone-Jet mode than on the nozzle diameter, NTS, and flowrate. All of solutions have Stable cone-jet mode at voltage of 8.5 kV, NTS of 20 mm and nozzle diameter of 0.2 mm. SMD has 27% different depending on viscosity and conductivity. The increased flowrate and viscosity are rising break-up length and thickening jet also jet is thinned by increased conductivity. Experiments have confirmed that the jet is thickened by increased flowrate and viscosity, and that the jet is thinned by conductivity.

가스분무성형 Cu-5Ni-10Sn 합금의 미세조직 및 시효강화 (Microstructural Feature and Aging Characteristics of Spray-Formed Cu-5Ni-10Sn Alloy)

  • 노대균;강희수;백경호
    • 한국분말재료학회지
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    • 제19권4호
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    • pp.317-321
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    • 2012
  • In this study, Cu-5Ni-10Sn(wt%) spinodal alloy was manufactured by gas atomization spray forming, and the microstructural features and mechanical properties of Cu-5Ni-10Sn alloy have been investigated during homogenization, cold working and age-hardening. The spray formed Cu-5Ni-10Sn alloy consisted of an equiaxed microstructure with a mixture of solid solution ${\alpha}$-(CuNiSn) grains and lamellar-structure grains. Homogenization at $800^{\circ}C$ and subsequent rapid quenching formed a uniform solid solution ${\alpha}$-(CuNiSn) phase. Direct aging at $350^{\circ}C$ from the homogenized Cu-5Ni-10Sn alloy promoted the precipitation of finely distributed ${\gamma}$' or ${\gamma}-(Cu,Ni)_3Sn$ phase throughout the matrix, resulting in a significant increase in microhardness and tensile strength. Cold working prior to aging was effective in strengthening Cu-5Ni-10Sn alloy, which gave rise to a maximum tensile strength of 1165 MPa. Subsequent aging treatment slightly reduced the tensile strength to 1000-1100 MPa due to annealing effects.

Urea-SCR에 적용되는 이유체 노즐의 분무특성에 관한 실험적 연구 (Experimental Study on Spray Characteristics of Twin Fluid Nozzle in Urea-SCR)

  • 박형선;홍정구
    • 한국분무공학회지
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    • 제22권2호
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    • pp.96-102
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    • 2017
  • In order to reduce the NOx, SCR technology is most suitable. In this study, we focused on studying the injector part of urea-SCR system. When stoichiometric 1 mole of urea is injected, 2 moles of $NH_3$ are created. $NH_3$ causes a SCR reaction by reacting with NOx. However, urea is decomposed by the side reaction of coming out HNCO, deposit formation is formed. In this study, it was to design a nozzle that can spray the optimal spray flow rate. Test nozzle used in this experiment is efferverscent type. The result of the experiment, liquid flow rate was confirmed to be that they are dominated by the exit orifice diameter. The area ratio is defined by ratio of the area of exit orifice hole and that of aerorator. The droplet size was measured by varying the area ratios. In addition, it was also confirmed that there is no change of the liquid flow rate and air flow rate to change the aerorator at the same exit orifice. Further, It was confirmed that the droplet size was relatively uniform even though the area ratio was different. Finally, there is little change in the SMD that air flow rate increases in 0.3 or more ALR.

Production of Bone Broth Powder with Spray Drying Using Three Different Carrier Agents

  • Haluk, Ergezer;Yeliz, Kara;Orhan, Ozunlu
    • 한국축산식품학회지
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    • 제38권6호
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    • pp.1273-1285
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    • 2018
  • The aim of this study is to determine the some physicochemical (proximate composition, pH and $a_w$ values) and reconstitution (wettability, dispersibility and solubility index (SI)) properties of spray-dried bone broth powder (BBP) along with the effects of the addition of different carrier agents. Subsequently, the powdered products were stored to determine the storage stability (pH, lipid oxidation, color, browning index) for 3 mon at $-18^{\circ}C$. For this purpose, firstly marrow-containing bones (Os femur and Os humerus) have been boiled to get the bone broth. Three different emulsions were respectively prepared (1) 20% maltodextrin (MD) added BBP, (2) 20% whey powder isolate (WPI) added BBP and (3) 10% MD and 10% WPI added BBP and the emulsions were dried using a spray-dryer with $185^{\circ}C$ inlet and $95^{\circ}C$ outlet temperature. The proximate composition and reconstitution properties of BBP were found statistically different (p<0.05) depending on the use of different carrier agents. MD added BBP showed uniform and smooth morphology. The color, browning index, thiobarbituric acid reactive substances (TBARS) and pH values of BBP significantly changed (p<0.05) during storage. In conclusion, both the results of physicochemical and storage period analyses showed that the most suitable encapsulation material in the production of the bone broth powder is MD.

과수방제기 살포입자의 직경 분포특성 (Size Distribution of Droplets Sprayed by an Orchard Sprayer)

  • 구영모;신범수;김상헌
    • Journal of Biosystems Engineering
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    • 제26권5호
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    • pp.431-440
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    • 2001
  • Generated agri-chemical droplets by orchard sprayers are evaporated regenerated and transported along wind streams. The droplets are deposited to targets after changing their sizes, affecting the retention of droplets. An orchard sprayer, designed for spraying grapevines was studied on the spatial distribution of droplet size. The experimental variables were spray direction (0, 22.5, 45, 67.5 and 90˚), distance(2.5, 3.0 and 3.5 m) and fan speed (2,075 and 3,031 rpm). Droplet sizes were converted and analyzed from spray stains, sampled using water sensitive papers. The number median diameter (NMD) increased with an increase of the distance due to disappeared fine droplets (<50 ㎛): however, the volume median diameter (VMD) decreased due to shrunken large droplets (>100 ㎛). Fast fan speed delivered large droplets to 3.5 m, but the spatial distributions of NMD and VMD were not uniform. Slower fan speed decreased the possibility of evaporation and drift; therefore, plenty of droplets were maintained up to 3.0 m. The upward blasting distance was limited within 3 m, but the limit to the ground level was extended to 3.5 m. Concentrated wind and droplets to the ground level should be redistributed to upper canopy direction, leading more uniform deposits. High speed wind and system pressure should be avoided because of generating fine droplets, which would be disappeared and drifted away.

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Analysis on Fertilizer Application Uniformity of Centrifugal Fertilizer Distributor

  • Kim, JiMan;Woo, Dukgam;Kim, Taehan
    • Journal of Biosystems Engineering
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    • 제43권4호
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    • pp.420-425
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    • 2018
  • Purpose: Chemical fertilizers contribute to agricultural productivity. Annually, 450,000 tons of chemical fertilizers are used in Korea, which is 268 kg per hectare (MAFRA, 2016). However, excessive use causes problems such as environmental pollution and soil acidification. This study proposes use conditions for a fertilizer distributor that can reduce excessive fertilization by analyzing distribution patterns. Methods: This study analyzed fertilizer application uniformity according to the number of blades on a centrifugal fertilizer distributor (three or four blades), orifice gate open ratio (50 or 100%), and blade rotation speed (400, 500, or 600 rpm). Results: When using four blades, the coefficient of variation (CV) was lower than when using three by 11-13% points, and the CV using the 50% open ratio was 10-30% points lower than using the 100% open ratio. The CV at 500 rpm blade rotating speed was 9-12% points lower than that for 400 and 600 rpm. Conclusions: The CV with four blades, 50% orifice gate open ratio, and 500 rpm of blade rotating speed was 18.4%, which provided the most uniform fertilization.

분무열분해법에 의한 구리염화물 용액으로부터 CuO 분말 제조에 관한 연구 (A study on the Manufacture of the CuO Powder from Copper Chloride Solution by Spray Pyrolysis Process)

  • 유재근;박희범
    • 한국재료학회지
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    • 제12권1호
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    • pp.58-67
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    • 2002
  • In this study copper chloride(CuCl$_2$) solution was used as raw material to produce the fine copper oxide powder which has less than 1 $\mu\textrm{m}$ average particle size and has uniform particle size distribution by spray pyrolysis process. In the present study, the effects of reaction temperature, the injection speed of solution and air, the nozzle tip size and the concentration of raw material solution on the properties of produced powder were studied. The structure of the powder became much more compact with increasing the reaction temperature regardless of copper concentration of the raw material solution. The particle size of the powder increased accordingly with increasing the reaction temperature in case of 30 g/$\ell$ copper concentration of the solution. The particle size of the powder increased accordingly, and the surface structure of the powder became more porous with increasing the copper concentration of the raw material solution. When copper concentration in raw material solution was more than 100 g/$\ell$, all produced powder was CuCl regardless of reaction temperatures. When copper concentration in solution was below 30 g/$\ell$ and reaction temperature was higher than 90$0^{\circ}C$, CuO was the main phase. The surface of the powder tended to become porous with increasing the injection speed of solution. Particle size was increased and the surface of the powder showed severely disrupted state with increasing the nozzle tip size. The particle size was decreased and the particle size distribution was more uniform with increasing the air pressure through the nozzle.

SOx 가스감지용 SAW 가스 센서 개발 (Development of SAW Gas Sensor for Monitoring SOx Gas)

  • 이찬우;노용래;정종식;백성기
    • 센서학회지
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    • 제5권3호
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    • pp.41-48
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    • 1996
  • SOx 가스를 고감도로 감지할 수 있는 SAW 가스 센서를 개발하였다. 이는 SAW device 위에 SOx 가스에 감응하는 재료를 박막으로 증착함으로써 고감도의 마이크로 센서형으로 한 것이다. SOx 감응 재료로서 CdS를 선정하였으며, 이를 SAW device 위에 박막화하기 위해 초음파 분무 노즐을 이용한 분무 열분해의 박막 증착공정을 응용하였다. 초음파 분무 노즐을 통하여 생성된 균일하고 미세한 입자들은 기판위에서 안정한 열분해 환경을 조성함으로써 센서 감응막을 위한 넓은 표면적의 박막을 증착 시켰는데 기판의 온도는 $300^{\circ}C$ 내외에서 최소 50 nm수준의 결정립의 박막을 얻었다. 이렇게 하여 얻은 SAW 가스 센서는 $SO_{2}$ 가스에 감응하였으며 재현성도 보였다. 다른 가스의 존재하에서 $SO_{2}$ 가스에 대한 선택성에 관하여는 계속적인 연구가 필요하다.

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Urea 수용액 분사용 인젝터의 분무 특성과 배기관내 분무 거동 특성 (The Spray Characteristics and Spray Behavior Characteristic in Exhaust Gas Flow of Urea Solution Injector)

  • 오정모;한영덕;김기범;이기형
    • 대한기계학회논문집B
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    • 제34권11호
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    • pp.999-1004
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    • 2010
  • 디젤 엔진은 가솔린 엔진에 비해 열효율이 높고 이산화탄소 배출량이 적다. 그러나 입자상물질(PM)과 질소산화물(NOx)의 배출량이 가솔린 엔진보다 많은 단점을 가지고 있다. 디젤 엔진의 연소 배출물 중 질소 산화물을 저감시키기 위하여 LNT와 Urea-SCR과 같은 후처리 시스템이 최근 활발히 연구되고 있다. Urea-SCR은 Urea 수용액을 공급하기 위한 2차 분사 시스템이 필요하고, 분사된 Urea 수용액의 분무 거동 특성과 균일도에 따라서 촉매의 효율이 크게 달라진다. 본 연구에서는 배기관에 분사된 Urea 수용액의 분무균일도를 향상시키기 위하여 인젝터의 기초 분무 특성을 파악하였고, 모사배기관 시스템과 가시화 장비를 이용하여 배기관내에서의 분무 거동 특성을 파악하였다.

저온 분사 공정에서 니켈이 코팅된 다이아몬드 적용을 통한 금속/다이아몬드 복합재료의 코팅성 향상 (Improvement of Coating Properties of Metal/diamond Composite Through Ni Coated Diamond in the Kinetic Spraying Process)

  • 나현택;배규열;강기철;김형준;이창희
    • 한국표면공학회지
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    • 제41권6호
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    • pp.255-263
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    • 2008
  • Generally, deposition mechanism of diamond particle is mainly embedding effect in the kinetic spray process. Accordingly, in spite of high cost, helium gas was employed as process gas to get high diamond fraction in the composite coating. In this study, the deposition behavior of bronze/diamond by kinetic spray process was compared using different process gas (helium and nitrogen). Bare (mean size of $5{\mu}m$, $20{\mu}m$) and nickel coated diamond (mean size of $26{\mu}m$) were deposited on Al 6061-T6 substrate with fixed process temperature and pressure. For comparison with experimental results, plastic deformation behavior of nickel layer was simulated by finite element analysis (using ABAQUS/Explicit 6.7-2). The size, broken ratio, and fraction of diamond in the composite coating were analyzed through scanning electron microscopy and image analysis method. The uniform distribution and deposition efficiency of diamond particles in the coating layer could be achieved by tailoring the physical properties of the feedstock.