• Title/Summary/Keyword: Uniform Wall Thickness

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Combined Process of Ironing and Redrawing in Progressive Drawing (연속드로잉에서 아이어닝과 리드로잉의 복합공정)

  • Chung, Joon-Ki;Cho, Woong-Shick;Lee, Taek-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.654-661
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    • 2004
  • In deep drawing of sheet metal, there are many cases in which the uniform and thin wall thickness of the drawn products is more important than the bottom thickness. In this case, we can not easily get the deep drawn products with the uniform and precise wall thickness by only drawing process. Therefore in general the manufacturing processes which both the drawing and the ironing process are proceeded sequentially are used. But this method has the disadvantages of a cost-up, decrease of productivity and degradation of quality, because the ironing process is added after the drawing process. In this study, in order to improve those problems and to enhance the effect of deep drawing, the combined process of redrawing and ironing fur multistep drawing of cylindrical cups is used. In this experiment, we considered the characteristics of the combined process such as the relation between the drawing and ironing rates, the drawing limits and the forces needed for operations. The suggested force prediction shows that it can successfully represent experimental results.

A REVIEW OF CANDU FEEDER WALL THINNING

  • Chung, Han-Sub
    • Nuclear Engineering and Technology
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    • v.42 no.5
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    • pp.568-575
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    • 2010
  • Flow Accelerated Corrosion is an active degradation mechanism of CANDU feeder. The tight bend downstream to Gray loc weld connection, close to reactor face, suffers significant wall thinning by FAC. Extensive in-service inspection of feeder wall thinning is very difficult because of the intense radiation field, complex geometry, and space restrictions. Development of a knowledge-based inspection program is important in order to guarantee that adequate wall thickness is maintained throughout the whole life of feeder. Research results and plant experiences are reviewed, and the plant inspection databases from Wolsong Units One to Four are analyzed in order to support developing such a knowledge-based inspection program. The initial thickness before wall thinning is highly non-uniform because of bending during manufacturing stage, and the thinning rate is non-uniform because of the mass transfer coefficient distributed non-uniformly depending on local hydraulics. It is obvious that the knowledge-based feeder inspection program should focus on both fastest thinning locations and thinnest locations. The feeder wall thinning rate is found to be correlated proportionately with QV of each channel. A statistical model is proposed to assess the remaining life of each feeder using the QV correlation and the measured thicknesses. W-1 feeder suffered significant thinning so that the shortest remaining life barely exceeded one year at the end of operation before replacement. W-2 feeder showed far slower thinning than W-1 feeder despite the faster coolant flow. It is believed that slower thinning in W-2 is because of higher chromium content in the carbon steel feeder material. The average Cr content of W-2 feeder is 0.051%, while that value is 0.02% for W-1 feeder. It is to be noted that FAC is reduced substantially even though the Cr content of W-2 feeder is still very low.

Free Convective Heat Transfer in a Vertical Channel with Heat Source at the Wall (벽에서 열원이 있는 수직채널안의 자연대류열전달)

  • Pak, Hi-Yong;Doo, Min-Soo
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.14 no.2
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    • pp.108-117
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    • 1985
  • In this study, a numerical analysis was performed for the natural convection heat transfer in a vertical channel which was consisted of two finite-thickness vertical walls with heat source. The ratio of the thermal conductivity of wall to air played an important role in the analysis. The case for which one side wall has protrusion resistances was also examined. The governing equations for the system was discretized by control volume formulation and solved by SIMPLE method. As the result of this study, it was found that the uniform heat flux boundary condition could be applied when the conductivity ratio was below approximately 50 and the uniform temperature boundary condition could be used when the conductivity rat io was over approximately 15,000. However, when the conductivity ratio was between 50 and 15,000, the thermal conductivity ratio value should be considered for the analysis. It was also found that the existence of protrusion resistance influenced the thermal field up to the distance of 3-4 times of the protrusion length.

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Experimental compressive behavior of novel composite wall with different width-to-thickness ratios

  • Qin, Ying;Chen, Xin;Zhu, Xing-Yu;Xi, Wang;Chen, Yuan-Ze
    • Steel and Composite Structures
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    • v.36 no.2
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    • pp.187-196
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    • 2020
  • Double skin composite wall system owns several structural merits in terms of high load-carrying capacity, large axial stiffness, and favorable ductility. A recently proposed form of truss connector was used to bond the steel plates to the concrete core to achieve good composite action. The structural behavior of rectangular high walls under compression and T-shaped high walls under eccentric compression has been investigated by the authors. Furthermore, the influences of the truss spacings, the wall width, and the faceplate thickness have been previously studied by the authors on short walls under uniform compression. This paper experimentally investigated the effect of width-to-thickness ratio on the compressive behavior of short walls. Compressive tests were conducted on three short specimens with different width-to-thickness ratios. Based on the test results, it is found that the composite wall shows high compressive resistance and good ductility. The walls fail by local buckling of steel plates and crushing of concrete core. It is also observed that width-to-thickness ratio has great influence on the compressive resistance, initial stiffness, and strain distribution across the section. Finally, the test results are compared with the predictions by modern codes.

Behavior of L-shaped double-skin composite walls under compression and biaxial bending

  • Qin, Ying;Chen, Xin;Xi, Wang;Zhu, Xingyu;Chen, Yuanze
    • Steel and Composite Structures
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    • v.37 no.4
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    • pp.405-418
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    • 2020
  • The application of double-skin composite wall should meet different layout plans. However, most available research focused on the rectangular section with uniform axial compression. In this research, the structural behavior of double-skin composite wall with L section was studied. Due to the unsymmetric geometric characteristics, the considered loading condition combined the axial compression and biaxial bending. Five specimens were designed and tested under eccentric compression. The variables in the test included the width of the web wall, the truss spacing, the thickness of the steel faceplate, and the thickness of the web wall. The test results were discussed in terms of the load-displacement responses, buckling behavior, stiffness, ductility, strength utilization, strain distribution. Two modern codes were employed to predict the interaction between the axial compression and the biaxial bending. The method to calculate the available bending moment along the two directions was proposed. It was found that CECS 159:2004 offers more suitable results than AISC 360.

Stress Analysis of the Spherical Satellite Propellant Tank With Respect to the Change of Location of the Lug and Tank Wall Thickness (지지부 위치와 벽면 두께변화에 따른 구형 인공위성 추진제 탱크의 강도해석)

  • 한근조;장우석;안성찬;심재준;전형용
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.3
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    • pp.31-37
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    • 1998
  • The structure of satellite consists of six parts which are control system, power system, thermal control system, remote measurement command system, propellant system and thrust system. In these parts, propellant system consists of propellant tank and thrust device. What we want to perform is optimum design to minimize the weight of propellant tank. In order to design optimal propellant tank, several parameters should be adopted from the tank geometry like the relative location of the lug and variation of the wall thickness. The analysis was executed by finite element analysis for finding optimal design parameters. The structure was divided into three parts consisting of the initial thickness zone, the transitional Bone, and the weak zone, whose effects on the pressure vessel strength was investigated. Finally the optimal lug location and the three zone thickness were obtained and the weight was compared with the uniform thickness vessel.

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Single Wall Carbon Nanotube Films Produced by Arc Discharge (아크 방전법으로 성장된 대면적 단일벽 탄소나노튜브 필름)

  • Kang, Young-Jin;Oh, Dong-Hoon;Song, Hye-Jin;Jung, Jin-Yeun;Jung, Hyuk;Cho, You-Suk;Kim, Do-Jin
    • Korean Journal of Materials Research
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    • v.18 no.5
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    • pp.253-258
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    • 2008
  • A simple method to deposit carbon nanotube films uniformly on large area substrates using an arc discharge method is reported in this paper. The arc discharge method was modified to deposit carbon nanotube films in situ on the substrates. The substrates were scanned several times over the arcing point for a uniform film thickness. Deposition was carried out under variable dc bias conditions at 600 torr of $H_2$ gas. The thickness uniformity of the single-wall carbon nanotube films as characterized by a four-point probe was within 30% deviation. The morphology and crystal quality of the single-wall carbon nanotube film were also characterized by field emission scanning electron microscopy and Raman spectroscopy.

Experimental investigation of a method for diagnosing wall thinning in an artificially thinned carbon steel elbow based on changes in modal characteristics

  • Byunyoung Chung ;Jonghwan Kim ;Daesic Jang;Sunjin Kim;Youngchul Choi
    • Nuclear Engineering and Technology
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    • v.55 no.3
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    • pp.947-957
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    • 2023
  • Curved cylindrical structures such as elbows have a non-uniform thickness distribution due to their fabrication process, and as a result have a number of complex mode shapes, including circumferential and axial nodal patterns. In nuclear power plants, material degradation is induced in pipes by flow accelerated erosion and corrosion, causing the wall thickness of carbon steel elbows to gradually thin. The corresponding frequencies of each mode shape vary according to the wall thinning state. Therefore, the thinning state can be estimated by monitoring the varying modal characteristics of the elbow. This study investigated the varying modal characteristics of artificially thinned carbon steel elbows for each thinning state using numerical simulation and experimental methods (MRIT, Multiple Reference Impact Test). The natural frequencies of specified mode shapes were extracted, and results confirmed they linearly decreased with increasing thinning. In addition, by comparing single FRF (Frequency Response Function) data with the results of MRIT, a concise and cost effective thinning estimation method was suggested.

Influence of wall flexibility on dynamic response of cantilever retaining walls

  • Cakir, Tufan
    • Structural Engineering and Mechanics
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    • v.49 no.1
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    • pp.1-22
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    • 2014
  • A seismic evaluation is made of the response to horizontal ground shaking of cantilever retaining walls using the finite element model in three dimensional space whose verification is provided analytically through the modal analysis technique in case of the assumptions of fixed base, complete bonding behavior at the wall-soil interface, and elastic behavior of soil. Thanks to the versatility of the finite element model, the retained medium is then idealized as a uniform, elastoplastic stratum of constant thickness and semi-infinite extent in the horizontal direction considering debonding behavior at the interface in order to perform comprehensive soil-structure interaction (SSI) analyses. The parameters varied include the flexibility of the wall, the properties of the soil medium, and the characteristics of the ground motion. Two different finite element models corresponding with flexible and rigid wall configurations are studied for six different soil types under the effects of two different ground motions. The response quantities examined incorporate the lateral displacements of the wall relative to the moving base and the stresses in the wall in all directions. The results show that the wall flexibility and soil properties have a major effect on seismic behavior of cantilever retaining walls and should be considered in design criteria of cantilever walls. Furthermore, the results of the numerical investigations are expected to be useful for the better understanding and the optimization of seismic design of this particular type of retaining structure.

Optimization of Heat Insulation System for a Household Refrigerator (가정용 냉장고의 단열 최적화)

  • 박진구
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.15 no.2
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    • pp.95-102
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    • 2003
  • Optimization for the insulation thickness and external shape of a household refrigerator is peformed in order to minimize thermal load through the insulation wall. The one dimensional conduction heat transfer model is adopted to calculate thermal load. Calculus of variation is employed to optimize the thickness and shape of refrigerator or freezer. The uniform distribution of an insulation thickness and cubed external shape make thermal load minimize. Finally, by using both of the computational and experimental method, the thermal load is minimized for a refrigerator/freezer. It is shown that there exists optimal thickness of insulation walls and external shape for given the external cabinet dimensions and freezer and refrigerator internal volumes, Also, the analytical results are well agreed with the experimental results.