• Title/Summary/Keyword: Under structure(Underframe)

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A Study on Weight-reduction Design of a Hybrid Bodyshell Made by Substituting Underframe Material in a Box-type Carbody (Box형 차체의 하부구조를 소재대체 한 하이브리드형 차체의 경량화 설계 연구)

  • Cho, Jeong-Gil;Koo, Jeong-Seo;Jung, Hyun-Seung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.5
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    • pp.100-112
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    • 2011
  • This paper studied on a theoretical approach to predict structural performances and weight -reduction rates of hybrid bodyshells in case that the material of underframe structure is substituted. To choose other light-weight materials to be substituted for the original underframe material, compressive, bending and twisting deformations are considered under constant stiffness and strength conditions, which derive some new weight-reduction indices from a structural performance point of view. Next, these weight-reduction indices were verified using the finite element analyses of some simplified examples. It is shown that the derived indices to estimate the weight-reduction can be utilized as a good criterion for material substitution of the underframe at a basic design stage.

Evaluation for structural safety of TTX under structure (틸팅차량 언더프레임의 구조안전성 평가)

  • Jeong, Jong-Cheol;Lee, Sang-Jin;Jo, Sea-Hyun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.247-250
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    • 2005
  • This study has evaluated the analysis results for the under structure of Korean tilting train(TTX). TTX has many equipments which are attached below the composite carbody. Loads due to equipments on the under structure are very complex and various types as operating condition. So applied loads are considered weight of equipments and acceleration. From the analysis, the structural safety of under structure was assessed.

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Study on the Structural Strength of Deep Well Rail Car in Railway Applications (철도적용에서 곡형차량의 구조강도에 관한 연구)

  • Yoon, Sung Cheol;Kim, Jeongguk
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.4
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    • pp.317-324
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    • 2016
  • Stress tests were conducted in the carbody of the railroad car to check the structural strength of the body of the railroad car. The objective of this study was to evaluate safety of the carbody of a railroad car under the maximal strength. The carbody of rolling stock is a principal structure that supports major equipment of the underframe and the freight. Therefore, the strength evaluation of this structure is important. This study was carried out to analyze the structure of carbody and evaluate safety under maximum vertical load, compressive load, and torsional load. Accordingly, stress tests were conducted on the carbody to measure the stress on each of their parts. Before the load test, a structural-analysis program was used for the stress distribution analysis of the body structure.

A Study on Analysis Method for Structure Deflection of Electric Multiple Units (도시철도차량의 구조체 처짐량에 대한 해석 방안 연구)

  • Chung, Jong-Duk;Pyun, Jang-Sik
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.653-658
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    • 2009
  • This paper describes the structural deflection analysis method and result of EMU(Electric Multiple Units). During manufacturing of rail passenger coaches, the underframe is assigned a camber before it is integrated with other major assemblies of shell such as the side panel, the end panel and the roof. The camber of the positive deflection given intentionally to compensate for the sagging so that it remains straight at the maximum load. But some manufacturers have insisted there has no relationship between the camber and the safety or life cycle and they expect to reduce a manufacturing cost without a camber. So this study analyzes whether the camber influences on the safety or life cycle of EMU structure under a full load and regular driving condition. The structural dynamics model for a railway vehicle is introduced.

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On Study the Safety Assessment of Accident Electric Multiple Units (전동차 구조체의 안전성 평가 연구)

  • 정종덕;김정국;편장식;김원경;홍용기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1105-1108
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    • 2004
  • This paper describes the structural analysis result and load test result of accident EMU(Electric Multiple Units). Structural analysis and load test of EMU were performed for the criteria of safety assessment. Structural analysis using commercial I-DEAS software provided important information on the stress distribution and load transfer mechanisms as well as the amount of damages during rolling stock crash. The purpose of the load test is to evaluate a safety which carbody structure shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load and operating condition. The results have been used to provide the critical information for the criteria of safety assessment.

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Evaluation of structural strength for Composite Carbody of Tilting Train (복합재 틸팅열차 차체 구조물의 구조강도 평가)

  • Jeong, Jong-Cheol;Lee, Sang-Jin;Cho, Sea-Hyun;Kim, Jung-Seok;Kim, Chun-Gon
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.199-202
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    • 2005
  • This study has performed the static loading tests for the composite train body of Korean tilting train. The structural tests based on the JIS E7105 standard were carried out in the test facility designed for the train carbody. The vertical, compressive and torsional loads were imposed on the underframe and the end structure of the carbody. the structural behavior of the carbody under the 3-point supporting and the natural frequency were evaluated as well. In addition, the test results were compared with the numerical one. From the tests. the structural strength of the hybrid composite carbody was assessed.

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Evaluation for Joint performance of the Hybrid Composite Carbody Structure (하이브리드 복합재 차체의 접합부 특성 평가)

  • Jeong Jong-Cheol;Cho Se-Hyun;Cho Hyun-Joo;Shin Kwang-Bok;Yoon Sung-Ho
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.185-188
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    • 2004
  • Regarding some of the components of the Korean Tilting Train eXpress(TTX), the lightweight-vehicle development was mainly focused to this study, and so as using the materials, the existing material, steel or aluminum carbody was changed to the composite carbody with both design and manufacturing methods. Therefore the evaluation of the performance of joint strength between composite and metallic boundary area, especially the under frame and the carbody was required, and the compressive and the bending tests were conducted as the sub-scale specimen. In this evaluation, there was involved the sufficient strengths at the joint area between the underframe and the carbody, and is resulted as the increment of the safety factor through the observation of failure conditions.

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