• Title/Summary/Keyword: Unbalance vibration

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Condition Monitoring Of Rotating Machine With Mass Unbalance Using Hidden Markov Model (은닉 마르코프 모델을 이용한 질량 편심이 있는 회전기기의 상태진단)

  • Ko, Jungmin;Choi, Chankyu;Kang, To;Han, Soonwoo;Park, Jinho;Yoo, Honghee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.833-834
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    • 2014
  • In recent years, a pattern recognition method has been widely used by researchers for fault diagnoses of mechanical systems. A pattern recognition method determines the soundness of a mechanical system by detecting variations in the system's vibration characteristics. Hidden Markov model has recently been used as pattern recognition methods in various fields. In this study, a HMM method for the fault diagnosis of a mechanical system is introduced, and a rotating machine with mass unbalance is selected for fault diagnosis. Moreover, a diagnosis procedure to identity the size of a defect is proposed in this study.

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Vibration Analysis of Spin Etcher (Spin Etcher의 진동 분석)

  • 임경화;이은경;조중근
    • Journal of the Semiconductor & Display Technology
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    • v.2 no.1
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    • pp.15-19
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    • 2003
  • Spin etcher can process frontside and backside on the wafer, which is used for etching, stripping, cleaning and wafer reclamation. A new generation of spin etchers has been designed to meet 300mm wafer processing. The larger header and higher spin speed make vibration problem a severe problem in developing equipments. This study shows schematic process of solving practical vibration problems, where it is required to analyze the principal ca uses of vibration problem and find out the method of vibration reduction in spin etcher. The vibration under normal operation is measured in time domain and is analyzed in frequency domain. And modal parameters are obtained through modal test. Using the modal parameters from experiments, the model of finite element method is formulated. From diagnosis using many measurements and analyses, it can be shown that main cause of vibration is unbalance of head.

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DETECTING AND CORRECTING UNBALANCE IN TOOLHOLDERS

  • Layne, Michael H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.06a
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    • pp.35-49
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    • 2000
  • Over the past ten years we have wethnessed a revolution in metalcutting in the field of High Speed Machining. As machining speeds continue to increase, particularly spindle RPM, forces created by unbalance in the spindle, cutting tool, and toolholder require close attaention. It has been observed that these forces, if left uncompensated, can results in poor surface finish, loss of tool life, and spindle bearing failure. The sources of this unbalance needs to be identified and elimated in order to create a smooth, vibration free condition and allow the machine tool and its spindle to operate properly.

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Location Issue of Bearing and Unbalance Mass on the Balance Shaft for a Inline 4-Cylinder Engine (직렬 4기통 엔진용 밸런스 샤프트의 베어링 및 불평형 질량 위치 결정 문제)

  • Bae, Chul-Yong;Kim, Chan-Jung;Lee, Dong-Won;Kwon, Seong-Jin;Lee, Bong-Hyun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.3
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    • pp.277-283
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    • 2008
  • Balance shaft module contributes to reduce the engine-born vibration by compensating it from a unbalance mass with opposite phase but practically, this device has some problems during the operation in a high speed owing to the considerable amount of unbalance mass that leads to the large quantity of bending deformation as well as torque fluctuation at the balance shaft. To tackle two main problems, the design strategy on balance shaft is suggested by addressing the optimal location of unbalance mass and supporting hearing based on the formulation of objective function that minimizes critical issues, both bending deformation as well as torque fluctuation. The boundary condition of balance shaft assumes to be free such that any external force or contact component is not taken into consideration in this study.

Analysis of Magneto-rheological Fluid Based Semi-active Squeeze Film Damper and its Application to Unbalance Response Control of Rotor (자기유변유체를 이용한 반능동형 스퀴즈 필름 댐퍼의 해석 및 회전체 불균형 응답 제어)

  • Kim, Keun-Joo;Lee, Chong-Won
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.3 s.96
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    • pp.354-363
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    • 2005
  • Squeeze film dampers (SFDs) have been commonly used to effectively enhance the dynamic behavior of the rotating shaft supported by rolling element bearings. However, due to the recent trends of high operating speed, high load capacity and light weight in rotating machinery, it is becoming increasingly important to change the dynamic characteristics of rotating machines in operation so that the excessive vibrations, which may occurparticularly when passing through critical speeds or unstable regions, can be avoided. Semi-active type SFDs using magneto-rheological fluid (MR fluid), which responds to an applied magnetic field with a change in rheological behavior, are introduced in order to find its applications to rotating machinery as an effective device attenuating unbalance responses. In this paper, a semi-active SFD using MR fluid is designed, tested, and identified to investigate the capability of changing its dynamic properties such as damping and stiffness.In order to apply the MR-SFD to the vibration attenuation of a rotor, a systematic approach for determining the damper's optimal location is investigated, and also, a control algorithm that could improve the unbalance response characteristics of a flexible rotor is proposed and its control performance is validated with a numerical example.

Analysis of Magneto-rheological Fluid based Semi-active Squeeze Film Damper and Its Application to Unbalance Response Control of Rotor (자기유변유체를 이용한 반능동형 스퀴즈 필름 댐퍼의 해석 및 회전체 불균형 응답 제어)

  • Kim, Keun-Joo;Lee, Chong-Won
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.1005-1011
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    • 2004
  • Squeeze film dampers (SFDs) have been commonly used to effectively enhance the dynamic behavior of the rotating shaft supported by rolling element bearings. However, due to the recent trends of high operating speed, high load capacity and light weight in rotating machinery, it is becoming increasingly important to change the dynamic characteristics of rotating machines in operation so that the excessive vibrations, which may occur particularly when passing through critical speeds or unstable regions, can be avoided. Semi-active type SFDs using magneto-rheological fluid (MR fluid), which responds to an applied magnetic field with a change in rheoloaical behavior, are introduced in order to find its applications to rotating machinery as an effective device attenuating unbalance responses. In this paper, a semi-active SFD using MR fluid is designed, tested and identified by means of linear analysis to investigate the capability of changing its dynamic properties such as damping and stiffness. Furthermore, the proposed device is applied to a rotor system to investigate its potential capability for vibration attenuation: an efficient method for selecting the optimal location of the proposed damper is introduced and control algorithm that could improve the unbalance response properties of a flexible rotor is also proposed.

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Rotordynamic Analysis of Balance Shafts (밸런스샤프트의 회전체역학 해석)

  • Nho, Jong-Won;Shin, Bum-Sik;Park, Heung-Joon;Choi, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.531-536
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    • 2006
  • In four cylinder engine, the second order inertia force occurs due to the reciprocating parts of the cylinder. Because the magnitude of the inertia force is proportional to a square of the angular velocity of crank shaft, engine gets suffered from vibration excited by unbalanced inertia force in high speed. This vibration excited by the unbalanced inertia force can be canceled by applying a balance shaft. Balance shaft has one or more unbalance mass and rotates twice quickly than the crank shaft. In this paper, an unbalanced force caused by the rotating of unbalance mass of balance shafts was calculated. The directional equivalent stiffness and damping coefficients of the journal bearing of balance shafts was calculated. Equations of rotational vibration modes were derived using directional stiffness and damping coefficients. The dynamic stability of balance shafts was analyzed and evaluated for two type models using the equivalent stiffness and damping coefficients. An efficient procedure to he able to evaluate dynamic stability and design optimal balance shaft was proposed.

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An Efficient Method for the Mass Unbalance Analysis of a Rotor System Using FFT and Lissajous Diagram

  • Su, Hua;Chong, Kil-To
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1612-1617
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    • 2004
  • Unbalance analysis is essential in the rotor system. However, some problems still remain in the aspects of computational efficiency and accuracy. In the present paper a new method is proposed for estimating the mass unbalance of a rotating shaft by using the vibration signals. This is an advanced new method for the detection of a mass unbalance and its phase position. Based on the signal processing with FFT, an estimator is designed to detect the mass of unbalance. And an improved Lissajous diagram is also introduced with statistical analysis, which make it possible to compute the phase position of the mass unbalance efficiently and arranged at a certain location of the shaft. The proposed method is demonstrated and validated through several test examples.

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