• 제목/요약/키워드: Ultrasonic force

검색결과 210건 처리시간 0.024초

압전 플레이트의 모드 튜닝을 이용한 선형 엑츄에이터 설계 (Linear Actuator using Tuned Modes of a Piezoelectric Plate)

  • 최요한;이승엽;이상구
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2006년도 추계학술대회논문집
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    • pp.484-487
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    • 2006
  • In this paper, linear ultrasonic actuators are designed using two dimensional motions of a PMW-PT piezoelectric plate. By equalizing the natural frequencies of longitudinal and transverse vibration modes in the cantilever structure, the ultrasonic motion of the combined vibration modes are generated. We have designed two different PMN-PT actuators: one uses a tip attached on the edge of the actuator and it drives the object in the perpendicular direction of the tip. In other model, the actuator plate moves itself through stationary guides. Prototypes of the two models are manufactured and experiments results are compared to the theoretical and numerical results. The effects of structural characteristics and the friction force existing between the actuator tip and the moving object are considered. Experiments show the possibility of small size ultrasonic linear motors which can be applicable to small form factor information storage and phone camera actuators.

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초소형 초음파 선형 모터의 조립 자동화를 위한 지능형 민첩 생산시스템 (Agile and Intelligent Manufacturing System for Automatic Assembly of a Tiny Ultrasonic Actuator)

  • 김원;강희석;조영준;이규봉;정지영;서일홍
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.607-608
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    • 2006
  • This article deals the development of Agile and Intelligent Manufacturing System(AIM) for the assembly automation of a tiny ultrasonic actuator used in camera phones and PDAs. The system consists of multi-vision modules, end-effectors, a standard base frame, dispensers, jigs and modular manipulators. Subsystems are a vision system, a force control system and a virtual reality system. Experimental results show that the assembly process for the small components in the various IT applications can be realized by the AIM system.

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초음파 용접을 이용한 합성수지의 결합 (Joining of Polymer Materials with Ultrasonic Welding)

  • 이철구;정규창
    • Journal of Welding and Joining
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    • 제16권2호
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    • pp.48-56
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    • 1998
  • This study was performed to find the best bonding conditions by comparing mechanical properties in thermoplastic resin of polyethylene (PE) and polyamide (PA) adhesion. Following results were obtained from the tests with varying welding time and welding pressure. Satisfactory adhesion was executed in ultrasonic welding for the same materials of PE and PA. The best welding conditions were found to be welding time of 1 second, welding pressure of 250kPa for PE-PE weding, 2 second and 350kPa for PA-PA welding. Welding time and welding pressure end to increase with the increase of materials strength. Dissimilar materials were adhered when adhesion and ultrasonc welding were performed simultaneously. The observation of the structure of ultrasonic welding area with microscope showed differenticated structures between well adhered region and badly adhered region.

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초음파분무열분해법으로 제조한 ZnO:Pt막의 전기적 및 구조적 특성 (Electrical and Structural Properties of ZnO:Pt Films Prepared by Ultrasonic Spray Pyrolysis)

  • 마대영;박기철
    • 센서학회지
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    • 제13권1호
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    • pp.66-71
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    • 2004
  • Pt-doped zinc oxide (ZnO:Pt) films were deposited by ultrasonic spray pyrolysis. Resistivity variation with Pt concentration was measured. The Pt distribution in ZnO:Pt films was studied through Auger Electron Spectroscopy (AES). The ZnO:Pt films were annealed in the ambient of air, water vapor and ozone, respectively. The variation in crystallographic properties and surface morphologies with respect to the annealing condition was observed by X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). The resistivity variation of the films with the annealing condition was measured. Finally, Atomic Force Microscopy (AFM) measurements were carried out to study the effects of the annealing on the roughness of ZnO:Pt films.

탄소섬유강화 플라스틱의 초음파 진동절삭에 관한 연구 (A Study on Ultrasonic Vibration Cutting of Carbon Fiber Reinforced Plastics)

  • 김정두;이은상;최인휴
    • 대한기계학회논문집
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    • 제18권1호
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    • pp.24-33
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    • 1994
  • The main applications of CFRP are sports, aerospace and general industrial uses including automobiles. As this application fields expands the opportunity of machining, but CFRP is difficult to cut because of delamination of the composites and the short tool life. In this paper, the machinability of multidirectional CFRP by means of ultrasonic vibration cutting, which has been verified experimentally investigated.The experimentally to be highly effective in view of cutting force and surface quality.

고장력 볼트의 체결축력 측정을 위한 설비 안전 검사 시스템 구축에 관한 연구 (A Study on Constitution of Plant Safety Inspection System for Measuring Joint Axial Force of High Tension Bolt)

  • 김재열;박상규;김희석;김창현;유신
    • 비파괴검사학회지
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    • 제15권2호
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    • pp.371-377
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    • 1995
  • 각종 산업 분야에서 사용되는 고장력 볼트는 피결함체의 진동이나 충격 하중 및 반복 하중에 의해서 체결력이 약해지는 현상이 발생하는 문제점이 대두되고 있다. 그러므로, 고장력 볼트의 체결력 관리라는 관점에서, 초음파의 음탄성 효과를 이용하여 화력발전소용 터어빈의 고장력 볼트(12Cr.V.Ta)를 모델링한 시험체 내에 입사된 초음파 빔의 공진 주파수 또는 전파 시간을 측정하기 위하여 고장력 볼트의 데이타 값 및 체결 축력 계산식이 입력된 IBM PC를 연결하고, 인장시험기로 하중을 1 ton 씩 증가시키면서 고장력 볼트의 체결축력 및 겉보기 신장량을 구하였으며, 이를 통하여, 고장력 볼트의 설비 안전 검사 시스템의 구축이 가능하였다.

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Simulation of Ultrasonic Stress During Impact Phase in Wire Bonding

  • Mayer, Michael
    • 마이크로전자및패키징학회지
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    • 제20권4호
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    • pp.7-11
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    • 2013
  • As thermosonic ball bonding is developed for more and more advanced applications in the electronic packaging industry, the control of process stresses induced on the integrated circuits becomes more important. If Cu bonding wire is used instead of Au wire, larger ultrasonic levels are common during bonding. For advanced microchips the use of Cu based wire is risky because the ultrasonic stresses can cause chip damage. This risk needs to be managed by e.g. the use of ultrasound during the impact stage of the ball on the pad ("pre-bleed") as it can reduce the strain hardening effect, which leads to a softer deformed ball that can be bonded with less ultrasound. To find the best profiles of ultrasound during impact, a numerical model is reported for ultrasonic bonding with capillary dynamics combined with a geometrical model describing ball deformation based on volume conservation and stress balance. This leads to an efficient procedure of ball bond modelling bypassing plasticity and contact pairs. The ultrasonic force and average stress at the bond zone are extracted from the numerical experiments for a $50{\mu}m$ diameter free air ball deformed by a capillary with a hole diameter of $35{\mu}m$ at the tip, a chamfer diameter of $51{\mu}m$, a chamfer angle of $90^{\circ}$, and a face angle of $1^{\circ}$. An upper limit of the ultrasonic amplitude during impact is derived below which the ultrasonic shear stress at the interface is not higher than 120 MPa, which can be recommended for low stress bonding.

Characteristics of Particle Separation in Suspension using an Ultrasonic Standing Wave

  • Shin, Beom-Soo;Danao, Mary-Grace C.
    • Journal of Biosystems Engineering
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    • 제37권2호
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    • pp.113-121
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    • 2012
  • Purpose: Particle separation in solution is one of important process in a unit operation as well as in an extract preparation for biosensors. Contrary to centrifuge-type of mesh-type filter, using an ultrasonic standing wave make the filtering process continuous and free from maintenance. It is needed to investigate the characteristics of particle movement in the ultrasonic standing wave field. Methods: Through the computer simulation the effects of major design and driving parameters on the alignment characteristics of particles were investigated, and a cylindrical chamber with up-stream flow type was devised using two circular-shape PZTs on both sides of the chamber, one for transmitting ultrasonic wave and the other for just reflecting it. Then, the system performance was experimentally investigated as well. Results: The speed of a particle to reach pressure-node plane increased as the acoustic pressure and size of particle increased. The maximum allowable up-stream flow rate could be calculated as well. As expected, exact numbers of pressure-node planes were well formed at specific locations according to the wavelength of ultrasonic wave. As the driving frequency of PZT got close to its resonance frequency, the bands of particles were observed clearer, which meant the particles were trapped into narrower space. Higher excitation voltages to the PZT produced a greater acoustic force with which to trap particles in the pressure-node planes, so that the particles gathered could move upwards without disturbing their alignments even at a higher inlet flow rate. Conclusions: This research showed the feasibility of particle separation in solution in the continuous way by an ultrasonic standing wave. Further study is needed to develop a device to collect or harvest those separated particles.

초음파 진동선삭에서의 절삭 및 진동특성에 관한 연구 (A Study on the Cutting and Vibration Characteristic of Ultrasonic Vibration Cutting)

  • 이규배;임영호;이계철
    • 소음진동
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    • 제4권2호
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    • pp.147-154
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    • 1994
  • In this study, ultransonic vibration cutting system was contructed by installing throw-away-tool tip (KT 350) by screw lock on the bending vibration mode in free-free beam. During the conventional cutting and ultransonic conventional cutting of SM45C, variations of cutting force, roughness and acceleration were measured. The results were compared and analyzed in detail, and it was found that the ultransonic vibration cutting was more effective in reducing cutting force compareed with the conventional cutting .

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Cu박판의 초음파 금속 용착 실험을 통한 용착성 평가 (Evaluation of the Weldability of Cu Sheet through the Ultrasonic Metal Welding Experiment)

  • 박우열;장호수;김정호;박동삼
    • 한국생산제조학회지
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    • 제21권4호
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    • pp.613-618
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    • 2012
  • The Ultrasonic metal welding is used in the solid-phase welding method at room temperature or low temperature state. In welding process, the high frequency vibration energy is delivered to the welding part under the constant pressure for welding. In this study, we aimed to design and manufacture a 40,000 Hz band horn through finite element analysis. By performing modal analysis and harmonic response analysis, the modal analysis result is that the horn frequency was 39,599Hz and the harmonic response result that the horn frequency was 39,533Hz. These results were similar. In order to observe the designed horn's performance, about 4,000 voltage data was obtained from a light sensor and was analyzed by FFT analysis using Origin Tool. The result RMS amplitude was approximately $8.5{\mu}m$ at 40,000Hz, and maximum amplitude was $12.3{\mu}m$. Using this manufactured horn along with an ultrasonic metal welder and tension tester, the weldability of Cu sheets was evaluated. The maximum tensile force was 66.53 N in the welding condition of 2.0 bar pressure, 60% amplitude, and 0.32 s welding time. In excessive welding conditions, it was revealed that weldability is influenced negatively.