• Title/Summary/Keyword: Ultrasonic evaluation

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DEVELOPMENT OF AN INTELLIGENT ULTRASONIC EVALUATION SYSTEM WITH A MULTI-AXIS PORTABLE SCANNER

  • Sung-Jin Song;Hak-Joon Kim;Won-Suk Sung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.11a
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    • pp.167-176
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    • 1996
  • Flaw classification and sizing are very essential issues in quantitative ultrasonic nondestructive evaluation of various materials and structures including weldments. For performing of these tasks in an automated fashion, we are developing an intelligent ultrasonic evaluation system with a multi-axis portable scanner which can do consistent and efficient acquisition and processing of ultrasonic flaw signals. Here we present our efforts to develop of this intelligent system including design of the portable scanner, acquisition and processing of ultrasonic flaw signals, display of pseudo 3-D image of flaws, and classification and sizing of flaws in weldments.

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Development of Ultrasonic Transducer for Nondestructive Evaluation of Whole Fruit (과실 비파괴평가용 초음파 변환기 개발)

  • Kim, K.B.;Lee, S.D.;Kim, M.S.
    • Journal of Biosystems Engineering
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    • v.32 no.4
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    • pp.269-275
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    • 2007
  • In this study, ultrasonic transducers for non-destructive contact measurement of whole fruits were developed. The design parameters for ultrasonic transducer such as acoustical impedance of fruits, kinds of piezoelectric materials, ultrasonic wave frequency, and transducer diameter were investigated. In order to match the acoustical impedance between piezoelectric material and fruit, various materials were fabricated and evaluated. Also to control the sensitivity and bandwidth of the ultrasonic transducer, various backing materials were fabricated and evaluated. Especially, the wear plate of the ultrasonic transducer was designed and fabricated considering the curvature of fruit. The central frequencies of two developed ultrasonic transducers were about 100 kHz and 200 kHz, respectively. With the developed ultrasonic transducers, non-destructive evaluation of the fruit will be possible.

Strength Evaluation of Adhesively Bonded Single-Lap Joints by Ultrasonic Signal Analysis (초음파신호해석을 이용한 단순겹치기 접착이음의 강도평가)

  • Oh Seung-Kyu;Jang Chul-Sub;Han Jun-Young;Lee Won
    • Journal of Welding and Joining
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    • v.22 no.5
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    • pp.32-37
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    • 2004
  • Application of bonding by adhesives can be found in many industries, particularly in advanced technological domains such as aeronautical and space, automobile and electronics industries. Periodic inspection with conventional ultrasonic NDE techniques is capable of indicating the presence and possible location of crack. Continuous ultrasonic attenuation monitoring has potential to supply information. This article discusses the use of pulse-echo ultrasonic testing for the inspection of adhesive bonds between metal sheets. The method is based on the measurement of the reflection coefficient at the metal/adhesive interface. By means of a control experiment it is shown that Quantitative Nondestructive Evaluation in Adhesive Joints are evaluated together with Ultrasonic Testing and Fracture Testing.

Construction of the Intelligence Stress Predictor for Compression Strength Evaluation (압축강도 평가를 위한 지능형 응력예측기 구축)

  • 박원규;우영환;이종구;윤인식
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.95-101
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    • 2001
  • This work is concerned with construction of the intelligence stress predictor far compression strength evaluation using neural network-ultrasonic waves. The contact pressure in jointed plates was measured by using ultrasonic technique. Neural network is used to evaluate and predict contact pressure from the results of the calibration curves. The organized neural system was leaned with the accuracy of 99%, as a result of learning the ultrasonic echo ratio to the contact pressure measurement between SM45C and STS410 materials. And it could be evaluated and predicted with the accuracy of 90% in the evaluation of ultrasonic echo ratio difference in the same surface roughness and contact pressure, and 85% in the prediction of virtual ultrasonic echo ratio. Thus the proposed stress predictor is very useful for the evaluation and prediction of the contact pressure between SM45C and STS410 materials.

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Post-processor Simulator Construction of Ultrasonic Signals for Integrity Evaluation of Railway Truck (대차 프레임의 건전성평가를 위한 초음파신호 후처리기 시뮬레이터 구축)

  • 이규배;윤인식
    • Journal of the Korean Society for Railway
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    • v.5 no.2
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    • pp.55-60
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    • 2002
  • This study proposes the post-processor simulator construction of ultrasonic signal for integrity evaluation of railway truck. For these purposes, the ultrasonic signals for defects(crack) of weld zone in frames are acquired in the type of time series data and echo strength. The detection of the natural defects in railway truck is performed using the characteristics of echodynamic pattern in ultrasonic signal. The constructed post-processor simulator agree fairly well with the measured results of test block(defect location, beam propagation distance, echo strength, etc). Proposed post-processor simulator construction of ultrasonic in this study can be used for the integrity evaluation of railway truck.

A Study on the Defect Classification and Evaluation in Weld Zone of Austenitic Stainless Steel 304 Using Neural Network (신경회로망을 이용한 오스테나이트계 스테인리스강 304 용접부의 결함 분류 및 평가에 관한 연구)

  • Lee, Won;Yoon, In-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.149-159
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    • 1998
  • The importance of soundness and safety evaluation in weld zone using by the ultrasonic wave has been recently increased rapidly because of the collapses of huge structures and safety accidents. Especially, the ultrasonic method that has been often used for a major non-destructive testing(NDT) technique in many engineering fields plays an important role as a volume test method. Hence, the defecting any defects of weld Bone in austenitic stainless steel type 304 using by ultrasonic wave and neural network is explored in this paper. In order to detect defects, a distance amplitude curve on standard scan sensitivity and preliminary scan sensitivity represented of the relation between ultrasonic probe, instrument, and materials was drawn based on a quantitative standard. Also, a total of 93% of defect types by testing 30 defect patterns after organizing neural network system, which is learned with an accuracy of 99%, based on ultrasonic evaluation is distinguished in order to classify defects such as holes or notches in experimental results. Thus, the proposed ultrasonic wave and neural network is useful for defect detection and Ultrasonic Non-Destructive Evaluation(UNDE) of weld zone in austenitic stainless steel 304.

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Nondestructive Evaluation of Creep Damage Materials by using Ultrasonic Spectrum Analysis (초음파 Spectrum 해석에 의한 Creep 손상재의 비파괴평가)

  • Kim, C.I.;Yi, W.;Lim, Y.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.2
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    • pp.42-47
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    • 1991
  • Nondestructive evaluation study was made on creep damage materials by ultrasonic spectrum analysis. The evaluation methods was developed in order to predict the change of ultrasonic attenuation with increasing creep damage. A new algorithm for the improvement of measuring accuracy of ultrasonic attenuation using a spectrum analysis has been developed. Normally, the ultrasonic attenuation is evaluated from 1st and 2nd peak values of the pulse-echo ultrasonic wave. The algorithm developed is incorporated in a measuring system which consists of a personal computer with ultrasonic apparatus and a digital storage oscilloscope. By the spectrum analysis method, it become popssible to describe approximately the attenuation change with increassing creep damage in Cr-Mo-V forging.

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An Experimental Study on the Propagation Characteristics of Ultrasonic Wave in Watermelon (수박에서의 초음파 전파 특성에 관한 실험적 연구)

  • 장경영;김만수;조한근
    • Journal of Biosystems Engineering
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    • v.23 no.6
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    • pp.615-620
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    • 1998
  • The nondestructive internal quality evaluation of agricultural products has been strongly required from the needs for individual inspection. In recent, ultrasonic wave has been considered as a solution for this problem. It transmit well through most materials and can handle safely and easily. However, specially in a watermelon, it is known that general frequency band (higher than 20kHz) ultrasonic waves do not transmitted well due to severe attenuation. The objectives of this study were to find out the proper waveform and frequency of the ultrasonic waves that transmit well inside the watermelon, and to analyze the transmitted waveform in order to make clear the structure of wave propagation in watermelon. The result of several experiments showed that 2kHz shear wave was the most suitable for the detection of internal cavity in the watermelon. Also, it was found that the surface wave did not influence the directly transmitted bulk wave. These results could be a basis of application of ultrasonic wave on the evaluation of internal quality of the watermelon.

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Integrity Evaluation of Bogie Frame by Ultrasonic Fractography Analysis (초음파 파면해석에 의한 대차 프레임의 건전성 평가)

  • 윤인식;권성태;선종성;명노종;정우현;손태순;김경국;김순철
    • Journal of the Korean Society for Railway
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    • v.3 no.2
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    • pp.77-83
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    • 2000
  • This study proposes the integrity evaluation of the bogie frame using ultrasonic fractography analysis. Analysis objectives in this study are to investigate fracture planes of damaged zone by the A-scan method. The surface condition of fracture planes shows degree of degradation by the stress concentration. The detection of the natural defects in the bogie frame is performed using the characteristics of echodynamic pattern in ultrasonic signal. Results of ultrasonic testing agree fairly well with those of actual fracture plane. In quantitative fractography analysis, microstructures of actual fracture plane turned out to be intergranular and transgranular fracture. Proposed ultrasonic fractography analysis in this study can be used for the integrity evaluation of the bogie frame.

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Nondestructive Evaluation for Material Degradation of 2.25Cr-1Mo steel by Ultrasonic Wave (초음파를 이용한 재질열화의 비파괴적 평가)

  • 김정석;박은수;박인근;김현묵
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.369-374
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    • 2000
  • This study has been achieved on the characteristics of ultrasonic wave in 2.25Cr-1Mo steel to evaluate the feasibility of ultrasonic nondestructive technique on the assessment of aging degradation. The measured values were used find a relationship between the ultrasonic propagation properties and degradation such as coarsening of carbides and precipitates. The ultrasonic attenuation coefficient was mainly affected by the grain size of prior austenitic phase as well as degradation. In this results, degradation and grain size in 2.25Cr-1Mo steel was able to cope with the changes in ultrasonic wave properties by applying the nondestructive evaluation method

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