• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.17 no.12
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• pp.1259-1263
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• 2004

In this paper, the optimum design of ultrasonic dry cleaning head was investigated. The transducer instead of mechanical dynamic structure was used to generate ultrasonic wave and the horn-shape amplifier was utilized to solve the energy decaying problem of ultrasonic wave with propagating it through the media. The analyses of ultrasonic wave and a fluid for the selected structure of a cleaning head were carried out using SYSNOISE and ANSYS simulators, respectively. Based on simulator results, the distance between a horn and the substrate of 4 mm and the horn diameter of 10 mm were determined to maximize the energy of ultrasonic waves. The cooling structure was also considered to reduce the heat from the transducer and the horn. The equivalent circuit for the fabricated horn was deduced from HP4194A impedance/gain/phase analyzer and the frequency of an ultrasonic wave of 20.25 kHz was confirmed using the parameters of the equivalent circuit.

• Journal of Institute of Control, Robotics and Systems
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• v.14 no.6
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• pp.543-547
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• 2008

In the paper, we develop the ultrasonic bonding technique for LCD driver chips having small size and high pin-density. In general, the mounting technology for LCD driver ICs is a thermo-compression method utilizing the ACF (An-isotropic Conductive Film). The major drawback of the conventional approach is the long process time. It will be shown that the conventional ACF method based on thermo-compression can be remarkably enhanced by employing the ultrasonic bonding technique in terms of bonding time. The proposed approach is to apply the ultrasonic energy together with the thermo-compression methodology for the ACF bonding process. To this end, we design a bonding head that enables pre-heating, pressure and ultrasonic excitation. Through the bonding experiments mainly with LCD driver ICs, we present the procedures to select the best combination of process parameters with analysis. We investigate the effects of bonding pressure, bonding time, pre-heating temperature before bonding, and the power level of ultrasonic energy. The addition of ultrasonic excitation to the thermo-compression method reduces the pre-heating temperature and the bonding process time while keeping the quality bonding between the LCD pad and the driver IC. The proposed concept will be verified and demonstrated with experimental results.

• Transactions of the Korean Society of Automotive Engineers
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• v.5 no.2
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• pp.80-86
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• 1997

This experiment was undertaken to investigate spray characteristics of the conventional injection system and the ultrasonic energy added injection system. Sauter mean diameter was measured under the variation of injection pressure and the spray distance. To measure the droplet size, we used the Malvern system 2600C. The spray angle and mass distribution were analyzed to the CCD camera and the patternater. After experiment, it was found that the ultrasonic energy added injection system had smaller Sauter mean diameter of droplet, wider mass distribution and wider spray angle than the conventional injection system had.

• Journal of the Korean Society for Precision Engineering
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• v.8 no.3
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• pp.55-63
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• 1991

Transforming small ultrasonic energy into large mechanical energy is the essential feature of ultrasonic vibration in various application fields. This energy amplification can be obtained by achieving resonance condition between booster or tool horn and transducer. When it has uniform section with small sectional area, one dimensional analysis provides good estimation of the natural frequency of the horn. But, for arbitrary shape of horn, one dimensional analysis can no longer be applied. At present, designing tool horn whose natural frequency is identical to that of transducer requires serveral stages of trial and error in actual manufacturing process. In this paper, frequency analysis program is developed to easily predict the natural frequency of ultrasonic vibration cutting tool with axisymmetry and 3- dimensional shape using finite element method.

• Journal of ILASS-Korea
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• v.12 no.3
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• pp.131-137
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• 2007

This is an experimental study on characteristics of engine performance and discharged materials in common-rail type diesel engine. The bio-diesel fuel is mixed with the diesel fuel in common use at the ratio of 20% or 100%. The diesel fuel and blended fuel is irradiated by ultrasonic wave energy. The diese1 fuel, blended fuel, reformed diesel fuel and reformed blended fuel by ultrasonic wave energy are applied to the experimental engine individually. The results are compared with one of the diesel fuel in common use and analyzed.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.9 no.4
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• pp.1039-1042
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• 2008

Dredged fills have been widely used to secure a land for the engineering activities. Before the useful application of the area, the soils should be consolidated to acquire the aquate shear strength. Several research projects have attempted to develop a method fur accelerating the consolidation of soft clay. Our study examined the effect of ultrasonic energy on the consolidation of soft clay, Tests were conducted using specially designed and fabricated equipment that was capable of directly applying ultrasonic energy to soil samples during consolidation tests. The specimens were prepared from slurry using a centrifuge facility, and tests were conducted at various levels of ultrasonic power and treatment time. The study showed that ultrasonic energy had a considerable effect on consolidation time, suggesting that ultrasound can be used to reduce the consolidation time of soft clay.

• Journal of Biomedical Engineering Research
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• v.34 no.3
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• pp.141-147
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• 2013

Ultrasonic shears is currently in wide use as an energy device for minimal invasive surgery. There is an advantage of minimizing the carbonization behavior of the tissue due to the vibrational energy transfer system of the transducer by applying a piezoelectric ceramic. However, the vibrational energy transfer system has a pitfall in energy consumption. When the movement of the forceps is interrupted by the tissue, the horn which transfers the vibrational energy of the transducer will be affected. A study was performed to recognize different tissues by measuring the impedance of the transducer of the ultrasonic shears in order to find the factor of energy consumption according to the tissue. In the first stage of the study, the voltage and current of the transducer connecting portion were measured, along with the phase changes. Subsequently, in the second stage, the impedance of the transducer was directly measured. In the final stage, using the handpiece, we grasped the tissue and observed the impedance differences appeared in the transducer To verify the proposed tissue distinguishing method, we used the handpiece to apply a force between 5N and 10N to pork while increasing the value of the impedance of the transducer from 400 ${\Omega}$.. It was found that fat and skin tissue, tendon, liver and protein all have different impedance values of 420 ${\Omega}$, 490 ${\Omega}$, 530 ${\Omega}$, and 580 ${\Omega}$, respectively. Thus, the impedance value can be used to distinguish the type of tissues grasped by the forceps. In the future study, this relationship will be used to improve the energy efficiency of ultrasonic shears.

• Journal of Biosystems Engineering
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• v.21 no.4
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• pp.467-473
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• 1996

Ultrasonic energy was applied for atomizing rice-bran oil which is a highly viscous bio fuel. Six different nozzles, an injection simulator, and an ultrasonic generator system were designed and constructed for the experiment. An immersion liquid method was used for the measurement of injection droplet sizes. The characteristics of injection droplets was investigated with respect to the numbers of the droplets with diameters ranging from 5$\mu$m 50$\mu$m and to the Sauter mean diameter. The results showed that the ultrasonic energy was effective for the improvement of the atomization of the injection droplets for all the factors such as type of nozzles, nozzle opening pressures, and collection distances.

• Journal of the Korean Society for Nondestructive Testing
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• v.3 no.1
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• pp.19-25
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• 1983

Some studies have been made on the effects of the attenuation on the result of ultrasonic examination of austenitic stainless steel weldment and also on the cause of false indications. The differences in the amplitudes and the metal paths of the ultrasonic examinations have been measured experimentally, for two kinds of waves, one passed through only the parent material and the other one through the weldment. The effect of probe angles and frequency on the examination data have been investigated using the shear wave. It has been found that the false indications were caused by back reflection from the weld metal surface due to the characteristics of ultrasonic wave propagation. It has been confirmed that the probe of $2.25\;MHz\;and\;60^{\circ}$ is the best choice in the ultrasonic examination and that the correction of amplitude for attenuations is necessary.

• Journal of the Korean Society for Nondestructive Testing
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• v.35 no.6
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• pp.407-413
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• 2015

Ultrasonic infrared thermography is an active thermography methods. In this method, mechanical energy is introduced to a structure, it is converted into heat energy at the defects, and an infrared camera detects the heat for inspection. The heat generation mechanisms are dependent on many factors such as structure characteristics, defect type, excitation method and contact condition, which make it difficult to predict heat distribution in ultrasonic infrared thermography. In this paper, a method to simulate frictional heating, known to be one of the main heat generation mechanisms at the closed defects in metal structures, is proposed for ultrasonic infrared thermography. This method uses linear vibration analysis results without considering the contact boundary condition at the defect so that it is intuitive and simple to implement. Its advantages and disadvantages are also discussed. The simulation results show good agreement with the modal analysis and experiment result.