• 제목/요약/키워드: Ultrasonic cleaning system

검색결과 30건 처리시간 0.022초

레이저 복합기의 재제조공정을 위한 전자부품 세정시스템의 개발 (Development of Cleaning System of Electronic Components for the Remanufacturing of Laser Copy Machine)

  • 배재흠;장윤상
    • 청정기술
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    • 제18권3호
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    • pp.287-294
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    • 2012
  • 본 연구에서는 중고 레이저 복합기의 재제조 과정에서 복합기의 성능에 큰 영향을 미치는 인쇄회로기판(printed circuit board, PCB) 등 전자부품에 대하여 세정공정의 도입 적용 가능성을 분석하고 세정장치 및 최적의 운전조건을 설계하였다. 1단계로 물에 의한 부식의 염려가 없는 건식세정방식으로 플라즈마세정에 의한 세정성을 분석하였다. 플라즈마세정 의한 PCB세정에서는 세정이 어느 정도 이루어졌으나 플라즈마가 전도 될 수 있는 피세정물의 금속 부분 주위에서 피 세정물의 손상을 확인할 수 있었으며 레이저 복합기의 재제조용으로는 생산성 및 경제성이 부족하였다. 2단계에서는 경제성이 있는 초음파세정방식을 위하여 현재 현장에서 사용되고 있는 세정제를 포함하여 세정효율이 우수한 4종의 대체 세정제를 선정하여, 세정제의 물성을 측정하였고 세정성을 평가하였다. 준수계 세정제와 비수계 세정제보다 수계 세정제의 세정력이 우수 하였으며, 초음파 주파수가 작을수록 세정력이 우수하였다. 수계세정제 A를 사용하여 28 kHz의 초음파 세기에서 세정을 한다면 30초~1분 내에 빠른 세정이 가능할 것으로 판단되었다. 3단계에서는 선정된 세정제로 초음파 세정시스템을 구축하고, 실제 부품들을 초음파 세정하여 현장에서 사용이 적합한 최적의 세정조건을 구하였다. PCB 보드 및 대전기에 대하여 최적 세정 조건을 구한 결과, 40 kHz, $50^{\circ}C$에서 1분 30초 및 2분에 세정을 끝낼 수 있었다. 수작업에 의존하거나 외부처리를 하고 있는 중소 재제조 업체들은 본 세정시스템의 도입으로 전자부품 기능의 신뢰성이 확보되며 전체적인 재제조 공정의 생산성 및 경제성 향상에 큰 효과를 볼 수 있을 것으로 기대된다.

샤워형 초음파 장치를 이용한 농약 제거 효율에 관한 연구 (Study on the elimination of agricultural chemicals using shower type ultrasonic cleaner)

  • 조승인;허웅;김정국
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.905-909
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    • 2003
  • This paper describes a shower type ultrasonic cleaning system using particle acceleration, developed for better effectiveness in washing out agricultural chemicals from fruits or vegetables, compared to the existing bath type ultrasonic cleaning system. The shower type system consists of a signal generator, a transducer, and a spouting nozzle, mainly. The system has been tested based on the method recommended by Korea Food and Drug Administration. It is found that shower type system shows better performance and cost-effectiveness than the bath type system that is commercially available .

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고농도 오존수를 이용한 한약재 세척기기에 대한 연구 (A Study on the Development of High Density Ozone Water Cleaning System for Herb Medicine)

  • 김정호;방병훈;이상화;김성희
    • Journal of Acupuncture Research
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    • 제29권2호
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    • pp.9-14
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    • 2012
  • Objectives : This study was designed to evaluate the pesticide residue of herb medicine through high density ozone water cleaning system. Materials and Methods : We purchased ginseng(Panax ginseng) on market and sprayed pesticides (Diazinon) on ginseng. We analyzed pesticide residue according to washing methods(untreated, ozone water cleaning, ultrasonic cleaning, Water cleaning). As a result of each washing methods, in ozone water cleaning method pesticide residue was much less remained than in Ultrasonic Cleaning method and water cleaning method. Conclusions : High density ozone water cleaning is the best method for removing pesticides of herbal medicine.

초음파 핵연료 세정장비의 시스템 구성과 제거된 크러드의 정량적 무게 측정법 (System Configuration of Ultrasonic Nuclear Fuel Cleaner and Quantitative Weight Measurement of Removed CRUD)

  • 신중철;이학윤;성운학;주영종;김용찬;한욱진
    • 한국압력기기공학회 논문집
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    • 제20권1호
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    • pp.1-6
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    • 2024
  • Crud is a corrosion deposit that forms in equipments and piping of nuclear reactor's primary systems. When crud circulates through the reactor's primary system coolant and adheres to the surface of the nuclear fuel cladding tube, it can lead to the Axial Offset Anomaly (AOA) phenomenon. This occurrence is known to potentially reduce the output of a nuclear power plant or to necessitate an early shutdown. Consequently, worldwide nuclear power plants have employed ultrasonic cleaning methods since 2000 to mitigate crud deposition, ensuring stable operation and economic efficiency. This paper details the system configuration of ultrasonic nuclear fuel cleaning equipment, outlining the function of each component. The objective is to contribute to the local domestic production of ultrasonic nuclear fuel cleaning equipment. Additionally, the paper introduces a method for accurately measuring the weight of removed crud, a crucial factor in assessing cleaning effectiveness and providing input data for the BOA code used in core safety evaluations. Accurate measurement of highly radioactive filters containing crud is essential, and weighing them underwater is a common practice. However, the buoyancy effect during underwater weighing may lead to an overestimation of the collected crud's weight. To address this issue, the paper proposes a formula correcting for buoyancy errors, enhancing measurement accuracy. This improved weight measurement method, accounting for buoyancy effects in water, is expected to facilitate the quantitative assessment of filter weights generated during chemical decontamination and system operations in nuclear power plants.

2색 중첩 민인쇄의 광학적 해석과 중첩인쇄 순서에 관한 연구 (A Study on Optical Analysis and Overprinting Sequence in 2-Color Solid Overprints)

  • 강상훈
    • 한국인쇄학회지
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    • 제15권2호
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    • pp.1-4
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    • 1997
  • Existing cleaning solvent using screen printing are the organic solvents including aromatic compounds carried with poisonous and stench. besides, Cleaning method of current screen printing are for the most part mixed cleaning method of dipping and polish. Using 1,1,1-TCE, CFC-113 alternative system cleaning solvent be substituted for existing cleaning solvent against screen printing ink measured the cleaning efficiency according to gravimetric analysis method and property change of gassamer according to Image Analyzer. Also, Cleaning process system carry with excellent cleaning efficiency studied which was proposed new cleaning process including ultrasonic cleaning process be substituted for existing mixed cleaning method of dipping and polish.

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마이크로 드릴비트의 워터젯 세척 로봇시스템의 공정 시뮬레이션 분석에 관한 연구 (A Study on Process Simulation Analysis of the Water Jet Cleaning Robot System for Micro Drill-bits)

  • 국연호;박상록;박기진;최현진
    • 한국CDE학회논문집
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    • 제20권3호
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    • pp.291-297
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    • 2015
  • A water jet cleaning robot system for micro drill bits is to refurbish micro drill bits used for the PCB manufacturing process. It can refurbish drill bits with the minimum diameter of ${\phi}0.15{\sim}0.075mm$ of which the total quantity have been discarded before. Micro drill bits with the minimum diameter of ${\phi}0.075mm$ can be cleaned by applying the water jet cleaning robot system out of the manual ultrasonic cleaning in the past for the cleaning equipment as the initial process in refurbishing. This study analyzed problems, while applying the apparatus mechanism for the workability such as the robot traces of Transfer Robot I and II, drill bit loading and unloading, and cleaning tasks in the water jet cleaning robot system in an effort to carry out simulations. In addition, the cleaning work process was optimized as the work process was verified in advance and the production quantity was analyzed through simulations.

1,1,1-TCE, CFC-113 대체세정제를 이용한 스크린인쇄 세정연구 (Study on the Cleaning Screen Printing using Alternative Cleaning Solvent of 1,1,1-TCE, CFC-113)

  • 이기창;윤철훈;황성규;오세영;이석우;류정욱
    • 한국응용과학기술학회지
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    • 제14권2호
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    • pp.115-122
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    • 1997
  • The field of printing use to pressurization ink using screen gassamer that is called screen printing. Existing cleaning solvent using screen printing are the organic solvents including aromatic compounds carried with poisonous and stench. Besides, cleaning method of current screen printing are for the most part mixed cleaning method of dipping and polish. Using 1,1,1-TCE, CFC-113 alternative system cleaning solvent be substituted for existing cleaning solvent against screen printing ink measured the cleaning efficiency according to gravimetric analysis method and property change of gassamer according to Image Analyzer. Also, Cleaning process system carry with excellent cleaning efficiency studied which was proposed new cleaning process including ultrasonic and vibration cleaning process be substituted for existing mixed cleaning method of dipping and polish.

치아 근관 세척용 마이크로 기포 세정 시스템 개발 및 성능평가 (Development and performance test of a micro bubble irrigation system for root canal cleaning of tooth)

  • 성길환;성재용;이명호
    • 한국가시화정보학회지
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    • 제14권1호
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    • pp.40-45
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    • 2016
  • Elimination of the smear layer and bacteria in the root canal is the most important in the endodontic treatment, and various irrigation devices have been developed. Nevertheless, it is hard to eliminate the smear layer and bacteria completely. In this paper, a micro bubble irrigation system has been developed for the root canal cleaning of tooth. Micro bubbles are generated when pressurized fluids passing through a porous material inside a hand-piece nozzle, and the bubbly flows excited by ultrasonic vibration are observed using a high-speed camera and a microscope. The results show that the diameter and number of bubbles increases with the applied pressure, and there found an optimum excitation frequency in order to minimize the bubble size. From in-vitro tests, it is also verified that the developed bubble irrigation system has the ability of antibacterial and infection removal. Thus, this biocompatible system would be well suited for root canal cleaning.

음향화학 반응용 강력초음파 개발 (Development of a High-power Ultrasonic System for Sonochemistry Reaction)

  • 이양래;김현세;백민혁
    • 동력기계공학회지
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    • 제17권6호
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    • pp.142-148
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    • 2013
  • High-power ultrasonic promotes a chemical reaction by its own energy, thus it has been used for sonochemistry applications. For example, it has been mostly used for mixing, reaction catalyst, dispersion and disintegration. High-power ultrasonic transducer is made with structure based on a Bolt-clamped Langevin type Transducer (BLT), But it has difficulty in the development because degradation of piezoelectric ceramic by the heat generation of BLT. In this study, for a development of the transducer of 25 kHz and 1000 W used in sonochemistry and industrial cleaning, BLT with a hole in its center and tubular type waveguide of the transducer were designed based on finite element method (FEM). The transducer was fabricated based on the design parameter, and the impedance characteristics are measured experimentally and compared with the numerical results.