• Title/Summary/Keyword: Ultrasonic cleaning system

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Development of Cleaning System of Electronic Components for the Remanufacturing of Laser Copy Machine (레이저 복합기의 재제조공정을 위한 전자부품 세정시스템의 개발)

  • Bae, Jae-Heum;Chang, Yoon-Sang
    • Clean Technology
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    • v.18 no.3
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    • pp.287-294
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    • 2012
  • In this study, performances of two cleaning methods were analyzed and a cleaning system was designed to develop a cleaning process of electronic components to remanufacture old laser copy machine. First, plasma cleaning as a dry cleaning method was executed to test cleaning ability. In cleaning of printed circuit board (PCB) by plasma, some damages were found near the metal parts, and considering the productivity, this method was not adequate for the cleaning of electronic components. With 4 different cleaning agents, ultrasonic cleaning tests were executed to select an optimal cleaning agent, aqueous agents showed superior cleaning performance compared to semi-aqueous and non-aqueous agents. Cleaning with aqueous cleaning agent A and 28 kHz ultrasonic frequency can be completed in 30 sec to 1 min. Finally, an ultrasonic cleaning system was constructed based on the pre-test results. Optimal cleaning conditions of 40 kHz and $50^{\circ}C$ were found in the field test. The productivity and economic efficiency in remanufacturing of laser copy machine are expected to increase by adapting developed ultrasonic cleaning system.

Study on the elimination of agricultural chemicals using shower type ultrasonic cleaner (샤워형 초음파 장치를 이용한 농약 제거 효율에 관한 연구)

  • Cho, Sheung-In;Hur, Woong;Kim, Jung-Kuk
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.905-909
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    • 2003
  • This paper describes a shower type ultrasonic cleaning system using particle acceleration, developed for better effectiveness in washing out agricultural chemicals from fruits or vegetables, compared to the existing bath type ultrasonic cleaning system. The shower type system consists of a signal generator, a transducer, and a spouting nozzle, mainly. The system has been tested based on the method recommended by Korea Food and Drug Administration. It is found that shower type system shows better performance and cost-effectiveness than the bath type system that is commercially available .

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A Study on the Development of High Density Ozone Water Cleaning System for Herb Medicine (고농도 오존수를 이용한 한약재 세척기기에 대한 연구)

  • Kim, Jeong-Ho;Bang, Byeong-Hun;Lee, Sang-Hwa;Kim, Sung-Hee
    • Journal of Acupuncture Research
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    • v.29 no.2
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    • pp.9-14
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    • 2012
  • Objectives : This study was designed to evaluate the pesticide residue of herb medicine through high density ozone water cleaning system. Materials and Methods : We purchased ginseng(Panax ginseng) on market and sprayed pesticides (Diazinon) on ginseng. We analyzed pesticide residue according to washing methods(untreated, ozone water cleaning, ultrasonic cleaning, Water cleaning). As a result of each washing methods, in ozone water cleaning method pesticide residue was much less remained than in Ultrasonic Cleaning method and water cleaning method. Conclusions : High density ozone water cleaning is the best method for removing pesticides of herbal medicine.

A Study on Optical Analysis and Overprinting Sequence in 2-Color Solid Overprints (2색 중첩 민인쇄의 광학적 해석과 중첩인쇄 순서에 관한 연구)

  • 강상훈
    • Journal of the Korean Graphic Arts Communication Society
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    • v.15 no.2
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    • pp.1-4
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    • 1997
  • Existing cleaning solvent using screen printing are the organic solvents including aromatic compounds carried with poisonous and stench. besides, Cleaning method of current screen printing are for the most part mixed cleaning method of dipping and polish. Using 1,1,1-TCE, CFC-113 alternative system cleaning solvent be substituted for existing cleaning solvent against screen printing ink measured the cleaning efficiency according to gravimetric analysis method and property change of gassamer according to Image Analyzer. Also, Cleaning process system carry with excellent cleaning efficiency studied which was proposed new cleaning process including ultrasonic cleaning process be substituted for existing mixed cleaning method of dipping and polish.

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A Study on Process Simulation Analysis of the Water Jet Cleaning Robot System for Micro Drill-bits (마이크로 드릴비트의 워터젯 세척 로봇시스템의 공정 시뮬레이션 분석에 관한 연구)

  • Kuk, Youn-Ho;Park, Sang-Rok;Park, Kee-Jin;Choi, Hyun-Jin
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.3
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    • pp.291-297
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    • 2015
  • A water jet cleaning robot system for micro drill bits is to refurbish micro drill bits used for the PCB manufacturing process. It can refurbish drill bits with the minimum diameter of ${\phi}0.15{\sim}0.075mm$ of which the total quantity have been discarded before. Micro drill bits with the minimum diameter of ${\phi}0.075mm$ can be cleaned by applying the water jet cleaning robot system out of the manual ultrasonic cleaning in the past for the cleaning equipment as the initial process in refurbishing. This study analyzed problems, while applying the apparatus mechanism for the workability such as the robot traces of Transfer Robot I and II, drill bit loading and unloading, and cleaning tasks in the water jet cleaning robot system in an effort to carry out simulations. In addition, the cleaning work process was optimized as the work process was verified in advance and the production quantity was analyzed through simulations.

Study on the Cleaning Screen Printing using Alternative Cleaning Solvent of 1,1,1-TCE, CFC-113 (1,1,1-TCE, CFC-113 대체세정제를 이용한 스크린인쇄 세정연구)

  • Lee, Ki-Chang;Yoon, Cheol-Hun;Hwang, Sung-Kwy;Oh, Se-Young;Lee, Seok-Woo;Ryu, Jung-Wok
    • Journal of the Korean Applied Science and Technology
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    • v.14 no.2
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    • pp.115-122
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    • 1997
  • The field of printing use to pressurization ink using screen gassamer that is called screen printing. Existing cleaning solvent using screen printing are the organic solvents including aromatic compounds carried with poisonous and stench. Besides, cleaning method of current screen printing are for the most part mixed cleaning method of dipping and polish. Using 1,1,1-TCE, CFC-113 alternative system cleaning solvent be substituted for existing cleaning solvent against screen printing ink measured the cleaning efficiency according to gravimetric analysis method and property change of gassamer according to Image Analyzer. Also, Cleaning process system carry with excellent cleaning efficiency studied which was proposed new cleaning process including ultrasonic and vibration cleaning process be substituted for existing mixed cleaning method of dipping and polish.

Development and performance test of a micro bubble irrigation system for root canal cleaning of tooth (치아 근관 세척용 마이크로 기포 세정 시스템 개발 및 성능평가)

  • Sung, Gilhwan;Sung, Jaeyong;Lee, Myeong Ho
    • Journal of the Korean Society of Visualization
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    • v.14 no.1
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    • pp.40-45
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    • 2016
  • Elimination of the smear layer and bacteria in the root canal is the most important in the endodontic treatment, and various irrigation devices have been developed. Nevertheless, it is hard to eliminate the smear layer and bacteria completely. In this paper, a micro bubble irrigation system has been developed for the root canal cleaning of tooth. Micro bubbles are generated when pressurized fluids passing through a porous material inside a hand-piece nozzle, and the bubbly flows excited by ultrasonic vibration are observed using a high-speed camera and a microscope. The results show that the diameter and number of bubbles increases with the applied pressure, and there found an optimum excitation frequency in order to minimize the bubble size. From in-vitro tests, it is also verified that the developed bubble irrigation system has the ability of antibacterial and infection removal. Thus, this biocompatible system would be well suited for root canal cleaning.

Development of a High-power Ultrasonic System for Sonochemistry Reaction (음향화학 반응용 강력초음파 개발)

  • Lee, Yang-Lae;Kim, Hyun-Se;Baek, Min-Hyuck
    • Journal of Power System Engineering
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    • v.17 no.6
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    • pp.142-148
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    • 2013
  • High-power ultrasonic promotes a chemical reaction by its own energy, thus it has been used for sonochemistry applications. For example, it has been mostly used for mixing, reaction catalyst, dispersion and disintegration. High-power ultrasonic transducer is made with structure based on a Bolt-clamped Langevin type Transducer (BLT), But it has difficulty in the development because degradation of piezoelectric ceramic by the heat generation of BLT. In this study, for a development of the transducer of 25 kHz and 1000 W used in sonochemistry and industrial cleaning, BLT with a hole in its center and tubular type waveguide of the transducer were designed based on finite element method (FEM). The transducer was fabricated based on the design parameter, and the impedance characteristics are measured experimentally and compared with the numerical results.

Evaluation of Cleaning Method for Remanufacturing Using Start Motor of Vehicle (차량용 스타트모터를 활용한 재제조 세척방법 평가)

  • Park, Sang Jin;Son, Woo Hyun;Jeon, Chang Su;Mok, Hak Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.3
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    • pp.381-392
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    • 2020
  • The necessity and the importance of the remanufacturing are increasing day by day along with environmental problems. Many studies are being conducted on remanufacturing, but the research for cleaning is much lacking. This study aims to evaluate the effective cleaning method for remanufacturing of start motors, one of the automobile parts. The cleaning process consists of oil stain removal, drying and rust removal processes. In this study, the two processes were conducted except for the drying process which has little influence on cleaning. The methodology for cleaning agent selection, degreasing and rust removal process was presented. For each methodology, five analysis factors were calculated by two-way comparison according to the process, and the values were evaluated quantitatively by substituting them into the evaluation table. In the selection of cleaning agent, neutral system, ultrasonic cleaning in degreasing, and grinding in rust removal were selected as the best cleaning methods.