• Title/Summary/Keyword: Ultrasonic Testing System

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Design and Implementation of Flaw Image processing System for Automated Ultrasonic Testing System (자동 초음파 검사를 위한 결함 영상 처리 시스템의 설계 및 구현)

  • Kim, Han-Jong;Park, Jong-Hoon;Kim, Chul-Won
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.14 no.1
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    • pp.225-232
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    • 2010
  • In this study, an automated ultrasonic testing system and post signal and image processing techniques are developed in order to construct ultrasonic flaw images in weldments. Image processing algorithms are built into the flaw image processing system for the automated ultrasonic testing system. The developed signal and image analysis algorithms addressed in this study include an A-Scan data compression algorithm, ultrasonic image amplification algorithm and B-scan flaw image correction algorithm(SAFT). This flaw image processing system for the automated ultrasonic testing system can be applied to various inspection fields.

Field Inspection of Phase-Array Ultrasonic for PolyEthylene Electrofusion Joints

  • Kil, Seong-Hee;Jo, Young-Do;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.16 no.1
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    • pp.22-25
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    • 2012
  • Welding and/or fusion in polyethylene(PE) system made on site is focused on the control of the welding or fusion process to follow proper procedure. The process control is important, but it is not sufficient for the long term reliability of a pipe system. To achieve the rate of failure close to zero, Non Destructive Testing(NDT) is necessary in addition to joining process control. For electrofusion joints several non-destructive testing methods are available. The ultrasonic phased array technique is possible to detect various defects including wire deviations and regions with lack of fusion. In this studies, testing was carried to detect the defect after electrofusion joining of polyethylene piping is utilized by the ultrasonic phased array technique. From testing data, ultrasonic phased array technique is recommended as a reliable non-destructive testing method.

Development of Ultrasonic Testing System for Piping Welds (배관 용접부 초음파검사 시스템 개발)

  • Choi, Sung-Nam;Kim, Hyung-Nam;Yoo, Hyun-Ju;Cho, Hyun-Jun;Hwang, Won-Gul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.331-338
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    • 2008
  • Ultrasonic testing for welds is widely used to ensure the integrity of facilities in NPPs. Automated ultrasonic testing(AUT) is more consistent than the manual ultrasonic testing(MUT). It can scan welded parts, examines the scanned images, and saves the results as data files. AUT in NPPs is making use of commercial systems, and there has been some difficulties in calibration of the system. An AUT system is developed. It comprises of pulser/receiver, scanner and a control program(SonicWizard). The performance demonstration for piping welds in NPPs and the piping wall thickness measurement on site were conducted to verify this system. The test results of the ultrasonic testing system developed is satisfactory and effective.

Development of the Automated Ultrasonic Testing System for Inspection of the flaw in the Socket Weldment (소켓 용접부 결함 검사용 초음파 자동 검사 장비 개발)

  • Lee, Jeong-Ki;Park, Moon-Ho;Park, Ki-Sung;Lee, Jae-Ho;Lim, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.275-281
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    • 2004
  • Socket weldment used to change the flow direction of fluid nay have flaws such as lack of fusion and cracks. Liquid penetrant testing or Radiography testing have been applied as NDT methods for flaw detection of the socket weldment. But it is difficult to detect the flaw inside of the socket weldment with these methods. In order to inspect the flaws inside the socket weldment, a ultrasonic testing method is established and a ultrasonic transducer and automated ultrasonic testing system are developed for the inspection. The automated ultrasonic testing system is based on the portable personal computer and operated by the program based Windows 98 or 2000. The system has a pulser/receiver, 100MHz high speed A/D board, and basic functions of ultrasonic flaw detector using the program. For the automated testing, motion controller board of ISA interface type is developed to control the 4-axis scanner and a real time iC-scan image of the automated testing is displayed on the monitor. A flaws with the size of less than 1mm in depth are evaluated smaller than its actual site in the testing, but the flaws larger than 1mm appear larger than its actual size on the contrary. This tendency is shown to be increasing as the flaw size increases. h reliable and objective testing results are obtained with the developed system, so that it is expected that it can contribute to safety management and detection of repair position of pipe lines of nuclear power plants and chemical plants.

A Study on an Automated Ultrasonic Testing System for the Inspection of Pipe Welding (배관 용접부 자동 초음파 검사 시스템 연구)

  • Kim, Han-Jong;Park, Jong-Hoon
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.10a
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    • pp.520-523
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    • 2008
  • As a result of the recent development of the electro-information industry, the hardware of an automated ultrasonic testing system is getting lighter and diversified image processing techniques are applied to its software so that the possible precise totaling and detecting of the flaws are studied. This study proposes an automated ultrasonic testing system of the pipe in order to organize the optimized system, and also describes the data flow and general composition of the software for the design of the system.

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Implementation of An Automated Ultrasonic Flaw Imaging System for the Inspection of Pipe Welding (배관 용접부 자동 초음파 결함 영상 보정 시스템 구현)

  • Kim, Han-Jong;Park, Jong-Hoon;Kim, Cheol-Won
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.05a
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    • pp.556-559
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    • 2008
  • In this study, an automated ultrasonic testing system and post signal and image processing techniques are developed in order to construct ultrasonic flaw images in weldments. The automated ultrasonic testing system developed in the present study adopted an 8 channel pulser/receiver-ADC unit and a 2 axis motion driving unit and the post signal and image processing algorithms are built into the system program of the automated ultrasonic testing system.

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Advances in Damage Visualization Algorithm of Ultrasonic Propagation Imaging System

  • Lee, Jung-Ryul;Sunuwar, Nitam
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.232-240
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    • 2013
  • This paper presents recent advances in damage visualization algorithms of laser generated ultrasonic propagation imaging(UPI) system. An effective damage evaluation method is required to extract correct information from raw data to properly characterize anomalies present in structure. A temporal-reference free imaging system provides easy and rapid defect inspection capability with less computational complexity. In this paper a number of methods such as ultrasonic wave propagation imaging(UWPI), anomalous wave propagation imaging(AWPI), ultrasonic spectral imaging(USI), wavelet ultrasonic propagation imaging(WUPI), variable time window amplitude mapping(VTWAM), time point adjustment(TPA), time of flight and amplitude mapping(ToF&Amp) and ultrasonic wavenumber imaging(UWI) are discussed with instances of successful implementation on various structures.

Development of Ultrasonic Wave Propagation Imaging System

  • Chia, Chen-Ciang;Lee, Jung-Ryul;Kim, Jong-Heon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.283-292
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    • 2009
  • Laser-based ultrasonic sensing requires the probe with fixed fecal length, but this requirement is not essential in laser-based ultrasonic generation. Based on this fact, we designed a pulsed laser-based ultrasonic wave propagation imaging (UWPI) system with a tilting mirror system for rapid scanning of target, and an in-line band-pass filtering capable of ultrasoaic mode selection. 1D-temporal averaging, 2D-spatial averaging, and 3D-data structure building algorithms were developed far clearer results allowing fur higher damage detectability. The imaging results on a flat stainless steel plate were presented in movie and snapshot formats which showed the propagation of ultrasound visible as a concentric wavefield emerging from the location of an ultrasonic sensor. A hole in the plate with a diameter of 1 mm was indicated by the scattering wavefields. The results showed that this robust UWPI system is independent of focal length and reference data requirements.

A Software Approach for the Realtime Received Signal Processing in Magnetostrictive Long-Range Ultrasonic Testing (자왜형 원거리 초음파검사에서 실시간 수신신호 처리를 위한 소프트웨어 접근)

  • Heo, Won Nyoung;Lim, Hyung Taik;Kim, Tae Gyung;Choi, Myoung Seon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.5
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    • pp.540-544
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    • 2012
  • Like the phase array based ultrasonic system, complicated electronics has been used for real time signal processing in the magnetostrictive long-range ultrasonic testing(LRUT) system. This study shows that the software approach including the phase compensation, noise filtering and waveform transformation takes advantage rather than the previous hardware approach. Furthermore, it is possible for the software approach to be able more flexible and efficient realtime signal processing. These results will contribute to a cost-effective LRUT system and analysis of the inspection data.

Development of Pressure Control System of Contact Transducer for Measurement of Ultrasonic Nonlinear Parameter

  • Lee, In-Ho;Son, Dae-Soo;Choi, Ik-Hwang;Lee, Tae-Hun;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.6
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    • pp.576-581
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    • 2007
  • Ultrasonic nonlinearity has been considered as a promising method to evaluate the micro damage of material; however, its magnitude is so small that its measurement is not easy. Especially, when we use contact PZT transducer, if the contacting pressure is not kept in constant during the measurement then there exists extraneous fluctuation in the measured nonlinearity caused by the unstable contact condition, In this paper, we developed a pneumatic control system to keep the contacting pressure of transducer in constant during the measurement and analyzed the effect of contacting pressure to the ultrasonic nonlinearity measurement As a result, we found that the pressure of transducer in our measurement system should be greater than 170 kPa to measure the ultrasonic nonlinear parameter in stable with no dependency on the contacting pressure.