• Title/Summary/Keyword: Ultrasonic Experiment

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Inspection Technology of Detection of Propellant/Liner Debond Using Ultrasonic Multi-reflection (초음파 다중 반사를 이용한 추진제/라이너 미접착 검출 기법 연구)

  • Na, Sung-Youb;Kim, Dong-Ryun;Ryoo, Baek-Neung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.17-21
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    • 2007
  • Ultrasonic inspection method is more profitable than X-ray radiographic inspection in cost and effect of defect detection such as debond, and it doesn't need special facilities. The method can also be a possible real time inspection with safety. This report explains the experiment and theoretical modeling analysis of the inspection methods of propellant/liner debond using ultrasonic multi-reflection in rocket motor. From the results, it is possible to detect the defect of propellant/liner debond and its signal is distinguishable with normal. And, it is approximately coincide with both experimental signal and modeling.

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A Design and Experiment of Pressure and Shape Adaptive Mechanism for Detection of Defects in Wind Power Blade (풍력 발전용 블레이드 접합부의 결함 검출을 위한 일정가압 메커니즘 설계 및 실험)

  • Lim, Sun;Lim, Seung Hwan;Jeong, Ye Chan;Chi, Su Chung;Nam, Mun Ho
    • Journal of Applied Reliability
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    • v.17 no.3
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    • pp.224-235
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    • 2017
  • Purpose: Reliability is the most important factor to detect defects as wind turbines are deployed in large blades. The methods of detecting defects are various, such as non-destructive inspection and thermal imaging inspection. We propose the phased array ultrasonic testing method of non-destructive testing. Methods: We propose the active pressure mechanism for wind power blade. The phase array ultrasonic inspection method is used for fault detection inner blade surface. Controlled pressure of mechanism with respect to z-axis is important for guarantee the result of phase array ultrasonic inspection. The model based control and proposed mechanism are utilized for overall system stability and effectiveness of system. Result: The result of proposed pressure mechanism B is more stable than A. Convergence speed is also faster than A. Conclusion: We confirmed the performance of the proposed constant pressure mechanism through experiments. Non-destructive testing was applied to the specimen to confirm the reliability of detecting defects.

Ultrasonic electrochemical deposition and characterization of Ni-SiC nanocomposite coatings

  • Gyawalia, Gobinda;Woo, Dong-Jin;Lee, Soo-Wohn
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2011.05a
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    • pp.58-58
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    • 2011
  • Nickel-ceramics nanocomposite coatings can be applied as the wear resistance coating, corrosion protection of underlying materials, and decorative coatings. Hence, Nickel based nanocomposite coatings, especially Ni-SiC, have been extensively studied in recent years. However, more often agglomeration problem of the nanoparticles in the nickel matrix can cause deterioration of the mechanical properties rather than improvement. The homogeneous distribution of the nanoparticles in the matrix coating is still being challenging. In this experiment, electrochemical deposition of Ni-SiC composite coating was done in presence of ultrasound. The effects of different ultrasonic powers and frequencies on the nanoparticle dispersion were studied. The electrodeposition was carried out in nickel sulfamate bath by applying pulse current technique. Compared to the conventional mechanical stirring technique to prevent nanoparticles agglomeration and sedimentation during composite electrodeposition, the aid of ultrasonic dispersion along with mechanical stirring has been found to be more effective not only for the nanoparticles dispersion, but also for the mechanical properties of the electrodeposited coatings. Nanoparticles were found to be distributed homogeneously with reduced agglomeration. The microstructure of the composite coating has also been changed, allowing some random orientations of the nickel crystallite grain growths, smooth surface, and finer grains. As a consequence, better mechanical properties of the composites were observed.

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A Measurement of Traffic Vehicles Flow by the Ultrasonic Spatial Filtering Method (교통난 계측 I-초음파용 공간필터법에 의하여-)

  • 전승환
    • Journal of the Korean Institute of Navigation
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    • v.20 no.2
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    • pp.51-58
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    • 1996
  • For the smooth flow of traffic vehicles and its effective management, it is necessary to have an exact information on traffic condition, i.e., the volume of traffic, velocity, occupancy and classification of vehicles. In particular, for classification of vehicles, there has been only image processing method using camera, where the method can obtain much information but rather expensive. In this paper, an algorithm for the measurement of velocity and total length of vehicles has been proposed to develop a general traffic management system, which is necessary to discriminate the class of vehicles. In order to realize the proposed algorithm, we have developed an ultrasonic spatial filtering method, which has better performance than that of using the traditional vehicle detector. To have this system to be constructed, we have introduced three sets of ultrasonic devices where each has one transmitter and two receivers which are arranged to obtain the spatial difference of objects. The velocity of vehicles can be measured by analyzing the occurrence time of pulses and their time differences. The total length of vehicles can be given by multiplying velocity with time interval of pulses sequence. To confirm the effectiveness of this measuring system, the experiment by the spatial filtering method using the ultrasonic sensors has been carried out. As the results, it is found that the proposed method can be used as one of measurement tools in the general traffic management system.

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Development of Handpiece Moving System (HMS) for Cutting Performance Evaluation of Dental Ultrasonic Surgery Unit (치과용 초음파 수술기의 절삭성능 평가를 위한 핸드피스 이송 시스템 구축)

  • Sa, Min-Woo;Shim, Hae-Ri;Ko, Tae-Jo;Lee, Jong-Min;Kim, Jong Young
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.5
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    • pp.377-383
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    • 2016
  • Recently, research on bone fracture and osteoplasty using ultrasonic bone surgery unit has been ongoing in the fields of dentistry, plastic surgery, and otorhinolaryngology. However, detailed data evaluation with ultrasonic bone surgery unit has not been conducted to date. In this study, we developed handpiece moving system (HMS) for cutting performance evaluation. In the experimental setup of HMS, a handpiece was immobilized, and bone samples from cortical bone of bovine leg were prepared. Also, the experimental process was described in detail, and a basic experiment was carried out to evaluate the cutting performance. Future study is required on all experimental process conditions by HMS.

Effect of System Dependent Harmonics in the Measurement of Ultrasonic Nonlinear Parameter by Using Contact Transducers (접촉식 탐촉자를 이용한 초음파 비선형 파라미터의 측정에서 시스템에 의존하는 고조파 성분의 영향)

  • Choi, Ik-Hwang;Lee, Jae-Ik;Kwon, Goo-Do;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.358-363
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    • 2008
  • Ultrasonic nonlinearity has been considered as a promising method to evaluate the micro damage of material; however, its magnitude is so small that its measurement is not easy. Thus, in this study, we investigate the effects of such experimental system dependent factors in the measurement of ultrasonic nonlinear parameter by using contact PZT transducer. Experimental results showed that the effect of system dependent nonlinearity is reduced when the contact pressure and transducer input voltage are sufficiently large. These results will be very useful to find out the proper experiment condition to measure rather accurate nonlinear parameter.

A Study on the Application of Ultrasonic Testing for The Interface Integrity Evaluation between Iron and Cement of Porcelain Insulator Cap (자기애자 캡의 금구-시멘트 계면 건전성 평가를 위한 초음파법 활용에 대한 연구)

  • Yoon, Young Geun;Choi, In Hyuk;Son, Ju Am;Oh, Tae Keun
    • Journal of the Korean Society of Safety
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    • v.33 no.6
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    • pp.58-65
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    • 2018
  • The life span of the porcelain insulator was made to be 30 years, but currently many of the 154kV NGK porcelain insulators using in Korea are found to have passed the production life. Accidents caused by aged mechanical breakdown can lead to disruption of power supply in some areas, large economic losses, and casualties. Therefore, ultrasonic method, which is one of the non - destructive test methods, is applied as a method for evaluating the integrity of porcelain insulators. In this study, the experiment on the interface of cap was conducted and the difference between the energy difference and the attenuation coefficient of the reflected wave was derived according to the interface state of the steel - cement. The results of this study are expected to be used as the basic data of the ultrasonic testing to evaluate the interface condition of the porcelain insulator cap.

Selection of PAUT probes for submarine pressure hull integrity assessment

  • Jung, Min-jae;Park, Byeong-cheol;Lim, Chae-og;Lee, Jae-chul;Shin, Sung-chul
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.12 no.1
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    • pp.578-595
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    • 2020
  • Submarine pressure hulls must withstand high hydraulic pressure and be free of defects. To improve the precision of defect detection, we herein examined different probes for optimal defect assessment by applying the Phased Array Ultrasonic Testing (PAUT) method. Two sets of probe design parameters were selected by considering pressure hull characteristics and analyzed through modeling. PAUT probes were applied, and defect assessment results were compared based on ultrasonic signals of various simulated defects in specimens designed to be the same as actual pressure hulls. The final selected design parameters for the submarine probe, which were designed to minimize the grating lobe of wave interference effect and improve the ultrasonic resolution of pressure hull welds, were identified through the experiment. The improvement in the probe's ability to detect defects in a pressure hull was verified. Furthermore, the accuracy of defect length measurement was improved, enhancing the applicability of the technique.

Analysis of pipe thickness reduction according to pH in FAC facility with In situ ultrasonic measurement real time monitoring

  • Oh, Se-Beom;Kim, Jongbeom;Lee, Jong-Yeon;Kim, Dong-Jin;Kim, Kyung-Mo
    • Nuclear Engineering and Technology
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    • v.54 no.1
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    • pp.186-192
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    • 2022
  • Flow accelerated corrosion (FAC) is a type of pipe corrosion in which the pipe thickness decreases depending on the fluid flow conditions. In nuclear power plants, FAC mainly occurs in the carbon steel pipes of a secondary system. However, because the temperature of a secondary system pipe is over 150 ℃, in situ monitoring using a conventional ultrasonic non-destructive testing method is difficult. In our previous study, we developed a waveguide ultrasonic thickness measurement system. In this study, we applied a waveguide ultrasonic thickness measurement system to monitor the thinning of the pipe according to the change in pH. The Korea Atomic Energy Research Institute installed FAC-proof facilities, enabling the monitoring of internal fluid flow conditions, which were fixed for ~1000 h to analyze the effect of the pH. The measurement system operated without failure for ~3000 h and the pipe thickness was found to be reduced by ~10% at pH 9 compared to that at pH 7. The thickness of the pipe was measured using a microscope after the experiment, and the reliability of the system was confirmed with less than 1% error. This technology is expected to also be applicable to the thickness-reduction monitoring of other high-temperature materials.

Optimization of Electro-UV-Ultrasonic Complex Process for E. coli Disinfection using Box-Behnken Experiment (Box-Behnken법을 이용한 E. coli 소독에서 전기-UV-초음파 복합 공정의 최적화)

  • Kim, Dong-Seog;Park, Young-Seek
    • Journal of Korean Society of Environmental Engineers
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    • v.33 no.3
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    • pp.149-156
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    • 2011
  • This experimental design and response surface methodology (RSM) have been applied to the investigation of the electro-UV-ultrasonic complex process for the disinfection of E. coli in the water. The disinfection reactions of electro-UV-ultrasonic process were mathematically described as a function of parameters power of electrolysis ($X_1$), UV ($X_2$), and ultrasonic process ($X_3$) being modeled by use of the Box-Behnken technique, which was used for fitting 2nd order response surface model. The application of RSM yielded the following regression equation, which is empirical relationship between the residual E. coli number (Ln CFU) in water and test variables in coded unit: residual E. coli number (Ln CFU) = 23.69 - 3.75 Electrolysis - 0.67 UV - 0.26 Ultrasonic - 0.16 Electrolysis UV + 0.05 Electrolysis Ultrasonic + 0.27 $Electrolysis^2$ + 0.14 $UV^2$ - 0.01 $Ultrasonic^2$). The model predictions agreed well with the experimentally observed result ($R^2$ = 0.983). Graphical 2D contour and 3D response surface plots were used to locate the optimum range. The estimated ridge of maximum response and optimal conditions for residual E. coli number (Ln CFU) using 'numerical optimization' of Design-Expert software were 1.47 Ln CFU/L and 6.94 W of electrolysis, 6.72 W of UV and 14.23 W of ultrasonic process. This study clearly showed that response surface methodology was one of the suitable methods to optimize the operating conditions and minimize the residual E. coli number of the complex disinfection.