• Title/Summary/Keyword: Ultra-Fine Fly Ash

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The influencing factors for the strength enhancement of composite materials made up of fine high-calcium fly ash

  • Olga M. Sharonova;Leonide A. Solovyov;Alexander G., Anshits
    • Advances in concrete construction
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    • v.16 no.3
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    • pp.169-176
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    • 2023
  • The aim of the study was to establish the influence of particle size, chemical and phase composition of fine microspherical high-calcium fly ash (HCFA), as well as superplasticizer content on the strength of cementless composite materials based on 100% HCFA and mixtures of HCFA with Portland cement (PC). For the initial HCFA fractions, the particle size distribution, chemical and quantitative phase composition were determined. The compressive strength of cured composite materials obtained at W/B 0.4 and 0.25 was determined at a curing time of 3-300 days. For cementless materials, it was found that a change in the particle size d90 from 30 ㎛ (fraction 3) to 10 ㎛ (fraction 4) leads to an increase in compressive strength by more than 2 times. Compressive strength increases by at least another 2.2 times with the addition of Melflux 5581F superplasticizer (0.12%) and at W/B 0.25. The HCFA-PC blends were investigated in the range of 60-90% HCFA and the maximum compressive strength was found at 80% HCFA. On the basis of 80% HCFA-20% PC blend, the samples of ultra-high strength (108 and 150 MPa at 28 and 100 days of hardening) were obtained with the addition of 0.3% Melflux 5581F and 5% silica fume. The quantitative phase composition was determined for composite materials with a curing age of 28 days. It has been established that in a sample with ultra-high strength, a more complete transformation of the initial phases of both HCFA and PC occurs as compared to their transformation separately.

Characteristic studies of coal power plants ash sample and monitoring of PM 2.5

  • Thriveni., T;Ramakrishna., CH;Nam, Seong Young;kim, Chunsik;Ahn, Ji Whan
    • Journal of Energy Engineering
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    • v.26 no.4
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    • pp.45-56
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    • 2017
  • Coal power plants produce electricity for the nation's power grid, but they also produce more hazardous air emissions than any other industrial pollution sources. The quantity is staggering, over 386,000 tons of 84 separate hazardous air pollutants spew from over 400 plants in 46 states. In South Korea also, annual coal ash generation from coal-fired power plants were about 6 million tons in 2015. Pollutants containing particulate matter 10, 2.5 (PM10, PM2.5), heavy metals and dioxins from coal-fired power plant. The emissions threaten the health of people who live near these power plants, as well as those who live hundreds of miles away. These pollutants that have long-term impacts on the environment because they accumulate in soil, water and animals. The present study is to investigate the physical and chemical characteristics of coal-fired power plant fly ash and bottom ash contains particulate matter, whose particulate sizes are lower than $PM_{10}$ and $PM_{2.5}$ and heavy metals. There are wide commercial technologies were available for monitoring the PM 2.5 and ultra-fine particles, among those carbonation technology is a good tool for stabilizing the alkaline waste materials. We collected the coal ash samples from different coal power plants and the chemical composition of coal fly ash was characterized by XRF. In the present laboratory research approach reveals that potential application of carbonation technology for particulate matter $PM_{10}$, $PM_{2.5}$ and stabilization of heavy metals. The significance of this emerging carbonation technology was improving the chemical and physical properties of fly ash and bottom ash samples can facilitate wide re use in construction applications.

Air-Void Structure of Very-Early Strength Latex-Modified Concrete Using Ultra-Fine Fly Ash (울트라 파인 플라이 애시를 사용한 초속경 LMC의 공극구조 특성)

  • Choi, Pan-Gil;Park, Won-Il;Yun, Kyong-Ku;Lee, Bong-Hak
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.2
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    • pp.47-53
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    • 2010
  • Very-early strength latex-modified concrete (VES-LMC) was developed with a focus on workability, strength development and long-term durability that would allow for opening a bridge to traffic only 3 hours after concrete placement, which would be useful when repairing concrete bridge deck overlays. However, even though usage of latex in VES-LMC improves the durability, it has a disadvantage that it produces lots of entrained air. Therefore, specific plan is necessary since it is weak for freezing and thawing in air-void structure. In the present study ultra-fine fly ash (UFFA) was used. Test results are follows ; Air content of VES-LMC UFFA (VES-LMC using UFFA) concrete was decreased since major pozzolan reaction was happened in one day. It was also found that total air content of concrete was decreased with pozzolan reaction since air content in 28 days was the same with one day air content. The addition of calcium hydroxide increased entrained air which is smaller than size of 200 ${\mu}m$. It was effective to improve the air-void structure of VES-LMC since spacing factor can be confirmed as smaller than size of 200 ${\mu}m$ using more than 15% of UFFA.

Research on basic mechanical properties and damage mechanism analysis of BFUFARC

  • Yu H. Yang;Sheng J. Jin;Chang C. Shi;Wen P. Ma;Jia K. Zhao
    • Advances in concrete construction
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    • v.16 no.6
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    • pp.277-290
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    • 2023
  • In order to study the mechanical properties of basalt fiber reinforced ultra-fine fly ash concrete (BFUFARC), the effects of ultra-fine fly ash (UFA) content, basalt fiber content, basalt fiber length and water reducing agent content on the compressive strength, splitting tensile strength and flexural strength of the composite material were studied through experimental and theoretical analysis. Also, a scanning electron microscope (SEM) was employed to analyze the mesoscopic structure in the fracture surface of composite material specimens at magnifications of 500 and 3500. Besides, the energy release rate (Gc) and surface free energy (γs) of crack tip cracking on BFUFARC in different basalt fiber content were studied from the perspective of fracture mechanics. Further, the cracking resistance, reinforcement, and toughening mechanisms of basalt fibers on concrete substrate were revealed by surface free energy of BFUFARC. The experimental results indicated that basalt fiber content is the main influence factor on the splitting tensile strength of BFUFARC. In case that fiber content increased from 0 to 0.3%, the concrete surface free energy at the tip of single-sided crack showed a trend of increased at first and then decreased. The surface free energy reached at maximum, about 3.59 × 10-5 MN/m. During the process of increasing fiber content from 0 to 0.1%, GC-2γS showed a gradually decreasing trend. As a result, an appropriate amount of basalt fiber can play a preventing cracking role by increasing the concrete surface free energy, further effectively improve the concrete splitting tensile performance.

Experimental study on rheology, strength and durability properties of high strength self-compacting concrete

  • Bauchkar, Sunil D.;Chore, H.S.
    • Computers and Concrete
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    • v.22 no.2
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    • pp.183-196
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    • 2018
  • The rheological behaviour of high strength self compacting concrete (HS-SCC) studied through an experimental investigation is presented in this paper. The effect of variation in supplementary cementitious materials (SCM) $vis-{\grave{a}}-vis$ four different types of processed crushed sand as fine aggregates is studied. Apart from the ordinary Portland cement (OPC), the SCMs such as fly ash (FA), ground granulated blast furnace slag (GGBS) ultrafine slag (UFS) and micro-silica (MS) are used in different percentages keeping the mix -paste volume and flow of concrete, constant. The combinations of rheology, strength and durability are equally important for selection of mixes in respect of high-rise building constructions. These combinations are referred to as the rheo-strength and rheo-durability which is scientifically linked to performance based rating. The findings show that the fineness of the sands and types of SCM affects the rheo-strength and rheo-durability performance of HS-SCC. The high amount of fines often seen in fine aggregates contributes to the higher yield stress. Further, the mixes with processed sand is found to offer better rheology as compared to that of mixes made using unwashed crushed sand, washed plaster sand, washed fine natural sand. The micro silica and ultra-fine slag conjunction with washed crushed sand can be a good solution for high rise construction in terms of rheo-strength and rheo-durability performance.

Engineering Characteristics of Ultra High Strength Concrete with 100 MPa depending on Fine Aggregate Kinds and Mixing Methods (잔골재 종류 및 혼합방법 변화에 따른 100 MPa 급 초고강도 콘크리트의 공학적 특성)

  • Han, Min-Cheol;Lee, Hong-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.2
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    • pp.536-544
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    • 2016
  • Recently, with the increase in the number of high rise and huge scaled buildings, ultra-high strength concrete with 80~100 MPa has been used increasingly to withstand excessive loads. Among the components of concrete, the effects of the kinds and properties of fine aggregates on the performance and economic advantages of ultra-high strength concrete need to be evaluated carefully. Therefore, this study examined the effects of the type of fine aggregates and mixing methods on the engineering properties of ultra-high strength concrete by varying the fine aggregates including limestone fine aggregate (LFA), electrical arc slag fine aggregate (EFA), washed sea sand (SFA), and granite fine aggregate (GFA) and their mixtures. Ultra-high strength concrete was fabricated with a 20 % water to binder ratio (W/B) and incorporated with 70 % of Ordinary Portland cement: 20 % of fly ash:10 % silica fume. The test results indicate that for a given superplasticizer dose, the use of LFA resulted in increases in slump flow and L-flow compared to the mixtures using other aggregates due to the improved particle shape and grading of LFA. In addition, the use of LFA and EFA led to enhanced compressive strength and a decrease in autogenous shrinkage due to the improved elastic properties of LFA and the presence of free-CaO in EFA, which resulted in the formation of C-S-H.

Effect of medium coarse aggregate on fracture properties of ultra high strength concrete

  • Karthick, B.;Muthuraj, M.P.
    • Structural Engineering and Mechanics
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    • v.77 no.1
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    • pp.103-114
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    • 2021
  • Ultra high strength concrete (UHSC) originally proposed by Richards and Cheyrezy (1995) composed of cement, silica fume, quartz sand, quartz powder, steel fibers, superplasticizer etc. Later, other ingredients such as fly ash, GGBS, metakaoline, copper slag, fine aggregate of different sizes have been added to original UHSC. In the present investigation, the combined effect of coarse aggregate (6mm - 10mm) and steel fibers (0.50%, 1.0% and 1.5%) has been studied on UHSC mixes to evaluate mechanical and fracture properties. Compressive strength, split tensile strength and modulus of elasticity were determined for the three UHSC mixes. Size dependent fracture energy was evaluated by using RILEM work of fracture and size independent fracture energy was evaluated by using (i) RILEM work of fracture with tail correction to load - deflection plot (ii) boundary effect method. The constitutive relationship between the residual stress carrying capacity (σ) and the corresponding crack opening (w) has been constructed in an inverse manner based on the concept of a non-linear hinge from the load-crack mouth opening plots of notched three-point bend beams. It was found that (i) the size independent fracture energy obtained by using above two approaches yielded similar value and (ii) tensile stress increases with the increase of % of fibers. These two fracture properties will be very much useful for the analysis of cracked concrete structural components.

Hydration Characteristics Analysis of Conductive Grout Materials using XRD (X-선 회절분석을 활용한 전도성 그라우트재의 수화특성)

  • Im, Geon-Woo;Lim, Chang-Min;Kim, Young-Min;Lee, Gun-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.35-36
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    • 2023
  • In this study, the hydration characteristics of conductive grout materials for each binder were investigated using XRD, and as a result of the experiment, the specimen with UFFA consumed more Ca(OH)2 than the specimen with other binders, which is judged to have activated the pozzolanic reaction of UFFA, a high powder.

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The mechanical properties of Reactive Powder Concrete using Ternary Pozzolanic Materials exposed to high Temperature (3성분계 포졸란재를 이용한 반응성 분체 콘크리트(RPC)의 고온특성)

  • Janchivdorj, Khulgadai;So, Hyoung-Seok;Yi, Je-Bang;So, Seung-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.68-71
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    • 2013
  • Reactive Powder Concrete (RPC) is an ultra high strength and high ductility cement-based composite material and has shown some promise as a new generation concrete in construction field. It is characterized by a silica fume-cement mixture with very low water-binder (w/b) ratio and very dense microstructure, which is formed using various powders such as cement, silica fume and very fine quartz sand (0.15~0.4mm) instead of ordinary coarse aggregate. However, the unit weight of cement in RPC is as high as 900~1,000 kg/㎥ due to the use of very fine sand instead of coarse aggregate, and a large volume of relatively expensive silica fume as a high reactivity pozzolan is also used, which is not produced in Korea and thus must be imported. Since the density of RPC has a heavy weight at 2.5~3.0 g/㎤. In this study, the modified RPC was made by the combination of ternary pozzolanic materials such as blast furnace slag and fly ash, silica fume in order to economically and practically feasible for Korea's situation. The fire resistance and structural behavior of the modified RPC exposed to high temperature were investigated.

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Strength enhancement of concrete incorporating alccofine and SNF based admixture

  • Reddy, Panga Narasimha;Jindal, Bharat Bhushan;Kavyateja, Bode Venkata;Reddy, A. Narender
    • Advances in concrete construction
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    • v.9 no.4
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    • pp.345-354
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    • 2020
  • Cement is the most significant component in concrete. Large scale manufacturing of cement consumes more energy and release harmful products (Carbon dioxide) into the atmosphere that adversely affect the environment and depletes the natural resources. A lot of research is going on in globally concentrating on the recycling and reuse of waste materials from many industries. A major share of research is focused on finding cementitious materials alternatives to ordinary Portland cement. Many industrial waste by-products such as quartz powder, metakaolin, ground granulated blast furnace slag, silica fume, and fly ash etc. are under investigations for replacement of cement in concrete to minimize greenhouse gases and improve the sustainable construction. In current research, the effects of a new generation, ultra-fine material i.e., alccofine which is obtained from ground granulated blast furnace slag are studied as partial replacement by 25% and with varying amounts of sulfonated naphthalene formaldehyde (i.e., 0.3%, 0.35% and 0.40%) on mechanical, water absorption, thermal and microstructural properties of concrete. The results showed moderate improvement in all concrete properties. Addition of SNF with combination of alccofine showed a significant enhancement in fresh, hardened properties and water absorption test as well as thermal and microstructural properties of concrete.