• Title/Summary/Keyword: Ultra thick

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A Study of Lamella Tearing being Produced by Corner Joint Welding in Box Column of Ultra Thick Plate (극후판 Box Column의 Corner Joint 용접시 발생하는 Lamella Tearing에 관한 연구)

  • Han-Sur Bang;Seong-Joo Kim;Jong-Myung Kim;Woong-Sung Jang;Young-Seob Kwon
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.4
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    • pp.95-104
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    • 1999
  • Use of the ultra thick plate is being continuously increased in large off-shore structures, ships, bridges and skyscraper construction, due to increasingly large-sized steel structures and it seems that this trend will be maintained. But, occurrence of the lamella tearing has been reported in ultra thick plate used for construction. It is reportedly caused by impurities such S(sulfur), P(phosphorus) and others accumulated in the ultra thick plate's centerline in the thickness direction with strip shape or by restraint residual stress caused by the welding. In the ultra thick plate made by continuous casting method, occurrence of lamination is difficult to avoid because of the properties of production procedure. Therefore, with a view to reducing the lamella properties, this report tries tearing in the steel structure in the view of welding strength rather than metallic properties, this report tries to seek the optimum groove and welding procedure by using the computer simulation based on FEM(Finite Element Method).

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Electrical property of polyvinylalcohol (Polyvinylalcohol의 전기적 특성)

  • 김현철;구할본
    • Electrical & Electronic Materials
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    • v.8 no.2
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    • pp.184-189
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    • 1995
  • The electrical property of ultra thin PVA films(several hundreds .angs.-several .mu.m in thickness) formed by sphere bulb blowing technique, has been studied. The electrical conductivity of relatively thick films(>several thousands .angs.) has been very high and enhanced by the exposure either to high humidity of air or $NH_3$, which can be explained in terms of the role of ionic transport. The use of PVA films as NH$_{3}$ sensor is also proposed. In ultra thin PVA films less than 1500.angs., two conducting states ; high conducting and low conducting states, are observed. The nonlinear current-voltage characteristics in the low conducting state and the switching between these two states are also confirmed. These properties are discussed in terms of electronic conduction processes. The breakdown strength of the ultra thin PVA film is found to be very high(-30MV/cm), supporting the electron avalanche process in a thick polymer films.

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A Study of the Residual Stress Characteristics of FCAW Multi-Pass Butt Joint for an Ultra-Thick Plate (극후판 다층 FCAW 맞대기 용접부의 잔류응력 특성에 관한 연구)

  • Bang, Hee-Seon;Bang, Han-Sur;Lee, Yoon-Ki;Kim, Hyun-Su;Lee, Kwang-Jin
    • Journal of Ocean Engineering and Technology
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    • v.24 no.2
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    • pp.62-66
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    • 2010
  • The goal of this work is to establish the reliability of FCA welded joints for high strength EH36-TMCP ultra thick plate. For this, heat conduction and thermo elasto-plastic analyses have been conducted on a multi-pass, X-groove, butt-joint model to clarify the thermal and mechanical behavior (residual stresses, magnitude of the stresses, and their production and distribution mechanisms) of the weld joint. In addition, the results of the welding residual stress obtained from thermo elasto-plastic analysis was verified and compared with results obtained by XRD analysis.

High efficient welding technology of the offshore wind power plants (해상풍력 발전설비의 고능률 용접기술)

  • Kim, Youngsik;Kil, Sangcheol
    • Journal of Welding and Joining
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    • v.33 no.3
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    • pp.4-11
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    • 2015
  • The offshore wind power plants are watched as a new market to accomplish the needed energy, bringing technical and economical challenges. Advanced countries in the field of wind industry are now appling the 600 MPa, 150~200 mm thick high strength steel to offshore wind power plants. Moreover, the high efficient welding methods which is weldable ultra tick high strength steel with 1 pass welding are developed and applied in manufacturing the offshore wind tower. This article deals with the present world wide status of offshore power plants and the tendency of the development of high efficient welding technology for constructing the offshore wind tower. This article intends to offer the materials for development and raising of the domestic offshore wind power technology.

Recent Research Trend in Ultra-thick Electrodes for Rechargeable Batteries (이차 전지용 후막 전극 연구 동향)

  • Lee, Jung Tae
    • Prospectives of Industrial Chemistry
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    • v.23 no.1
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    • pp.18-29
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    • 2020
  • 배터리 구동 기기의 사용이 계속적으로 증가하고 첨단화, 다기능화, 융합화가 되면서 고에너지 밀도 배터리에 대한 수요는 지속적으로 증가하고 있다. 배터리의 에너지 밀도를 높이는 여러 가지 전략 중에서 활물질 코팅 두께를 늘려 에너지를 저장하지 않는 집전체와 분리막의 사용량을 줄이고 배터리의 중량, 부피, 그리고 가격을 동시에 줄이는 전략은 간단하면서도 매우 효율적인 방법이다. 하지만 기존 전극 제작 방법으로 후막 전극을 제작할 경우 전극 제작 자체가 쉽지 않고 만들었다고 해도 전자와 이온의 두께 방향 이동 지연으로 인해 전극의 전기화학 특성이 좋지 않다. 이러한 문제점을 극복하고자 이차 전지용 첨단 후막 전극에 대한 연구가 활발하게 진행되고 있다. 본 기고문에서는 이차 전지용 후막 전극의 구조, 제조방법, 전기화학 특성에 관한 연구동향을 소개하고자 한다.

Micro Channel Forming with Ultra Thin Metal Foil (초미세 금속 박판의 마이크로 채널 포밍)

  • Joo, Byung-Yun;Oh, Soo-Ik;Baek, Seung-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.2 s.245
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    • pp.157-163
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    • 2006
  • Our research dealt with micro fabrication using micro forming process. The goal of the research was to establish the limit of forming process concerning the size of forming material and formed shape. Flat-rolled ultra thin metallic foils of pure copper(3.0 and $1.0{\mu}m$ in thickness)and stainless steel($2.5{\mu}m$ in thickness) were used for forming material. We obtained the various shapes of micro channels as using designed forming process. $12-14{\mu}m$ wide and $9{\mu}m$ deep channels were made on $3.0{\mu}m$ thick foil and $6{\mu}m$ wide and $3{\mu}m$deep channels were made on $1.0{\mu}m$ thick foil. Si wafer die for forming was fabricated by using etching technique. And the relation of etching time and die dimension was investigated for fabricating precisely die groove. For the forming, die and metal foil were vacuum packed and the forming was conducted with a cold isostatic press. The formed channels were examined in terms of their dimension, surface qualities and potential for defects. Base on the examinations, formability of ultra thin metallic foil was also discussed. Finally, we compared the forming result with simulation. The result of research showed that metal forming technology is promising to produce micro parts.

Conceptual design of ultra-high performance fiber reinforced concrete nuclear waste container

  • Othman, H.;Sabrah, T.;Marzouk, H.
    • Nuclear Engineering and Technology
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    • v.51 no.2
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    • pp.588-599
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    • 2019
  • This research presents a structural design of high-level waste (HLW) container using ultra-high performance fiber reinforced concrete (UHP-FRC) material. The proposed design aims to overcome the drawbacks of the existing concrete containers which are heavy, difficult to fabricate, and expensive. In this study, the dry storage container (DSC) that commonly used at Canadian Nuclear facilities is selected to present the proposed design. The design has been performed such that the new UHP-FRC alternative has a structural stiffness equivalent to the existing steel-concrete-steel container under various loading scenarios. Size optimization technique is used with the aim of maximizing stiffness, and minimizing the cost while satisfying both the design stresses and construction requirements. Then, the integrity of the new design has been evaluated against accidental drop-impact events based on realistic drop scenarios. The optimization results showed: the stiffness of the UHP-FRC container (300 mm wall thick) is being in the range of 1.35-1.75 times the stiffness of existing DSC (550 mm wall thick). The use of UHP-FRC leads to decrease the container weight by more than 60%. The UHP-FRC container showed a significant enhancement in performance in comparison to the existing DSC design under considered accidental drop impact scenarios.

A Study on the Characteristics of Welding Residual Stresses and Groove Sja[e pf Cprmer Joint in Box Column with Ultra Thick Plate (극후판 Box Column 코너이음부의 용접잔류응력 및 Groove형상 특성에 관한 연구)

  • 방한서;안규백;김종명;석한길;장웅성
    • Journal of Welding and Joining
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    • v.17 no.1
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    • pp.97-103
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    • 1999
  • Ships, structures on the ocean, bridges, and other structures tend to be large by the development of industry. These ultra thick plate were welded with large heat input, which causes welding stresses, deformation and buckling, so it has to be considered the weld design, safety, reliability. The welded residual stresses were produced and redistributed due to the effect of large heat input. The mechanical phenomenon has not been surely identified yet. In spite of the lack of the study on the box column, there are various types of steel frame such as I type, H type, + type and $\bigcirc$ type, used in high story building. In this study, we performed computer simulation with two dimensional heat conduction and plane deformation thermal elasto-plastic finite element computer program as changing the plate thickness to 100mm, 150mm and groove angle to $60^{\circ}C$, $45^{\circ}C$, $30^{\circ}C$ of corner joint in box column. And then, to identify mechanical phenomenon such as the phenomenon of thermal distribution, welding residual stresses and deformation and to decide optimum groove angle and welding condition. The main conclusion can be summarized as follows: 1) Since the groove angle has became cooling down rapidly due to its smaller value, the temperature slope was steeped somewhat. 2) The tensile stress within the welding direction stresses was somewhat decreased at the weld metal and HAZ, increasing of the groove angle. 3) The local stress concentration of the groove angle $60^{\circ}C$ was appeared smaller than groove angle $30^{\circ}$.

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Analysis of Mechanical Behavior and Fracture Toughness $K_{IC}$ on EGW Welded Joints for High Strength EH36-TMCP Ultra Thick Plate (고강도 극후판 EH36-TMCP강 EGW용접부의 역학적 거동 및 파괴인성 $K_{IC}$에 관한 해석)

  • Bang, Hee-Seon;Bang, Han-Sur;Joo, Sung-Min
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.22 no.6
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    • pp.565-572
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    • 2009
  • This work intends to establish the reliability and fracture toughness $K_{IC}$ criterion of welded joints by EGW for high strength EH36-TMCP ultra thick plate. For this, firstly thermo elasto-plastic analysis has been carried out on two pass X-groove butt joint model to clarify the thermal and mechanical behaviour(residual stress, plastic strain, magnitude of stress and their distribution and production mechanism). Moreover, to establish fracture criterion, analysis of fracture toughness $K_{IC}$ has been performed under the notch machined and residual stress with the load condition on EGW welded joints. A quantitative fracture criterion for EGW welded joints is suggested by using $K_{IC}$.