• Title/Summary/Keyword: Ultra rapid hardening cement

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An Experimental Study on the Properties of Ultra Rapid Hardening Mortar Using Magnesia-Phosphate Cement (마그네시아 인산염 시멘트를 사용한 보수용 초속경 모르타르의 특성에 관한 실험적 연구)

  • Ahn, Moo-Young;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.4
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    • pp.109-116
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    • 2007
  • Building structures are generally large in size and have a long life, and the construction of such structures requires the investment of a huge amount of money and social infrastructure. Furthermore, building structures are closely related to people's life. Recently, however, the rapid development of society has been worsening air pollution, which is in turn accelerating the degradation of building structures. Thus, the safety of building structure is emerging as a critical issue. To cope with this problem, the government enacted "The Special Act on Safety Control for Infrastructure" but we need engineers' higher concern over the maintenance and reinforcement of existing structures. Recently researches are being made actively on repair mortar using ultra rapid hardening cement for recovering the performance of structures. The present study conducted an experiment on the basic physical properties of ultra rapid hardening mortar for repairing and reinforcing building structures using magnesia cement and mono-ammonium phosphate. In the experiment, we changed the water-cement ratio and carried out replacement at different ratio of MAP/MgO(%). We used retarder to have working life, and made comparative analysis through evaluating working life and fluidity and measuring strength by age.

Compressive and Adhesive Strengths of Mortars using Re-emulsification Type Polymer and Ultra-Rapid-Hardening Cement (재유화형 분말수지와 초속경 시멘트를 혼입한 모르타르의 압축강도 및 접착강도 특성)

  • Lee, Kwang-Il;Yoon, Hyun-Sub;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.4
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    • pp.329-335
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    • 2018
  • The objective of this study is to develop a mortar mixture with high workability and adhesive strength for section jacketing in seismic strengthening technology of existing concrete structures. To achieve targeted requirements of the mortars (initial flow exceeding 200 mm, compressive strength of 30MPa, and adhesive strength exceeding 1MPa), step-by-step tests were conducted under the variation of the following mixture parameters: water-to-binder ratio, sand-to-binder ratio, polymer-to-binder ratio, dosage of viscosity agent, and content of ultra-rapid-hardening cement. The adhesive strength of the mortars was also estimated with respect to the various surface treatment states of existing concrete. Based on the test results, the mortar mixture with the polymer-to-binder ratio of 10% and the content of ultra-rapid-hardening cement of 5% can be recommended for the section jacketing materials. The recommended mortar mixture satisfied the targeted requirements as follows: initial flow of 220 mm, high-early strength gain, 28-day compressive strength of 35MPa, and adhesive strength exceeding 1.2MPa.

Mechanical and Durability Characteristics of Latex-Modified Concrete Using Ultra Rapid Hardening Cement (초속경 시멘트를 이용한 라텍스 개질 콘크리트의 역학성능과 내구성능)

  • Park, Sang-Hyun;Jung, Si-young;Kim, Hyun-yu;Choi, Kyoung-Kyu
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.5
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    • pp.153-160
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    • 2019
  • The purpose of this study was to investigate the mechanical and durability characteristics of latex-modified concrete using ultra rapid hardening cement : four types of mechanical tests including compressive strength, modulus of elasticity, flexural strength and bond strength were performed; and seven types of durability tests including resistance of concrete to chloride ion penetration, freeze-thaw resistance, scaling resistance, coefficient of thermal expansion, cracking tendency, abrasion resistance and drying shrinkage were performed. Required material performance of each test was determined in accordance with the Korea specification for repair of concrete and pavement repairing materials. The test results satisfied the required material performances, and presented a good mechanical and durability characteristics. In particularly, the materials showed early development of compressive strength, flexural strength and bond strength at 3 and 4 hours after curing. SEM photos were also taken to investigate the micro structures of the materials after chloride ion penetration test.

A Study on Design of High Early Strength Cement and Concrete for Road Way Pavements (신속개방형 콘크리트 도로포장재의 설계를 위한 실험실적 평가 연구)

  • 임채용;엄태선;신국재;이종열;엄주용;조윤호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.295-300
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    • 2001
  • In road pavements, it is known that cement concrete pavement has superior durability, safety in compared with asphalt concrete pavement. But in reparing pavement cement concrete pavement is not usually applied because of the length of time while the road is interrupted when using Ordinary and Rapid-hardening Portland Cement. And Super High Early Strength Cement and Ultra Super High Early Strength Cement are not favorable for ready mixied concrete because of rapid setting time, high slump loss and other restrictions. We aim to develope specific cement and concrete developing 1 day strength of over 300 kg/$cm^{2}$ to open the road within one day and workable time is maintained over 1 hour that can be used as ready mixed concrete. In this study, we Produced cement using rapid-hardening cement, Hauyne clinker, anhydride gypsum and accelerator and studied on its properties. The concrete strength was over 300 kg/$cm^{2}$ at 1 day and 550 kg/$cm^{2}$ at 28 day and workable time was maintained for over 1 hour.

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A Study on Evaluation of High Early Strength Concrete as Pavement Overlay Materials for Early Traffic Opening(2) (신속개방형 콘크리트 도로포장재의 설계를 위한 평가 연구(2))

  • 엄태선;임채용;유재상;이종열;엄주용;조윤호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.233-238
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    • 2001
  • In road Pavements, it is known that cement concrete pavement has superior durability, safety compared with asphalt pavement. But in repairing pavement, cement concrete pavement is not usually applied because of the length of time while the road is interrupted when using Ordinary and Rapid-hardening Portland Cement. And Super High Early Strength Cement and Ultra Super High Early Strength Cement are not favorable for ready mixed concrete because of rapid setting time, high slump loss and other restrictions. We aim to develope special cement and concrete developing 1 day strength of over 300 kg/$\textrm{cm}^2$ to open the road within one day and workable time is maintained over 1 hour that can be used as ready mixed concrete. In this study, we produced cement using rapid-hardening cement, Hauyne clinker, anhydride gypsum and accelerator and studied on its properties. The comperssive strength was over 400 kg/$\textrm{cm}^2$ and tensile at 1 day and workable time was maintained for over 1 hour.

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Application of In-Situ Mixing Hydration Accelerator on Polymer Modified Concrete for Bonded Concrete Overlay (접착식 콘크리트 덧씌우기를 위한 초속경화 첨가재 현장 혼합 폴리머 개질 콘크리트의 적용성 연구)

  • Kim, Young Kyu;Hong, Seong Jae;Lee, Seung Woo
    • International Journal of Highway Engineering
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    • v.17 no.3
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    • pp.85-95
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    • 2015
  • PURPOSES : Recently, bonded concrete overlay has been used as an alternative solution in concrete pavement rehabilitation since its material properties are similar to those of the existing concrete pavements. Deteriorated concrete pavements need rapid rehabilitation in order to prevent traffic jams on Korean expressways. Moreover, speedy and effective repair methods are required. Therefore, the use of bonded concrete overlay with ultra-rapid hardening cement has increased in an effort to reopen promptly the expressways in Korea. However, mobile mixer is required for ultra-rapid hardening cement concrete mixing in the construction site. The use of mobile mixer causes various disadvantages aforementioned such as limitation of the construction supply, open-air storage of mixing materials, increase in construction cost, and etc. In this study, therefore, hydration accelerator in-situ mixing on polymer modified concrete produced in concrete plant is attempted in order to avoid the disadvantages of existing bonded concrete overlay method using ultra-rapid hardening cement. METHODS : Bonded concrete overlay materials using ultra-rapid hardening cement should be meet all the requirements including structural characteristics, compatibility, durability for field application. Therefore, This study aimed to evaluate the application of hydration accelerator in-situ mixing on polymer modified concrete by evaluating structural characteristics, compatibility, durability and economic efficiency for bonded concrete overlay. RESULTS : Test results of structural characteristics showed that the compressive, flexural strength and bond strength were exceed 21MPa, 3.15MPa and 1.4MPa, respectively, which are the target strengths of four hours age for the purpose of prompt traffic reopening. In addition, tests of compatibility, such as drying shrinkage, coefficient of thermal expansion and modulus of elasticity, and durability (chloride ions penetration resistance, freezing-thawing resistance, scaling resistance, abrasion resistance and crack resistance), showed that the hydration accelerator in-situ mixing on polymer modified concrete were satisfied the required criteria. CONCLUSIONS : It was known that the hydration accelerator in-situ mixing on polymer modified concrete overlay method was applicable for bonded concrete overlay and was a good alternative method to substitute the existing bonded concrete overlay method since structural characteristics, compatibility, durability were satisfied the criteria and its economic efficiency was excellent compare to the existing bonded concrete overlay methods.

A Study on the quality of High Early Strength Concrete as Whitetopping Materials (Whitetopping 포장재의 시험포설 및 시공품질에 대한 평가연구)

  • 임채용;엄태선;유재상;이종열;엄주용;조윤호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.507-512
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    • 2002
  • In road pavements, it is known that cement concrete pavement has superior durability. But in repairing pavement, cement concrete pavement is not usually applied because of the length of time while the road is interrupted when using Ordinary and Rapid-hardening Portland Cement. And Super High Early Strength Cement and Ultra Super High Early Strength Cement are not favorable for ready mixed concrete because of rapid setting time, high slump loss and other restrictions. We developed special cement developing 1 day strength of over 30.0N/$mm^2$ to open the road within 1 day and workable time is maintained over 1 hour so that it can be used as ready mixed concrete. We performed experimental overlay construction with concrete and evaluated the properties of the fresh and hardened concrete. The flexural strength was over 5.0N/$mm^2$ and the compressive strength was over 30N/$mm^2$ at 1 day. So it is thought that the road can be open to traffic within 1 day after placement.

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A Study on Grouting Technology Using Expansion Double Packers for Sectional Blocking between Groundwater Borehole and Inner Casing (확장형 이중패커를 이용한 지하수 공벽과 내부케이싱의 구간차폐 그라우팅 기술에 대한 연구)

  • Cho, Heuy Nam;Choi, Sung Ouk;Park, Jong Oh;Bae, Sei Dal;Lee, Byung Yong;Choi, Sang Il
    • Journal of Soil and Groundwater Environment
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    • v.24 no.1
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    • pp.35-42
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    • 2019
  • In installation of groundwater wells, grouting materials are injected between the groundwater borehole and the inner casing in order to prevent infiltration of contaminated groundwater from the top soil layers into wells. The injection device of grouting materials is commonly composed of an inlet head device with an expansion packer, a cylinder capable of storing the grouting materials, and an air cylinder. In this work, two types of common grouting materials, silicon and cement materials, were tested for their performances as grouting media. For silicon. silicon was mixed with clay or calcite, and tested for their tensile strength and underwater reactivity. Both silicon-clay and silicon-calcite mixtures had adequate flow and adhesiveness. For cement material, general cement, ultra-rapid harding cement, and natural cement were respectively mixed with three different soil types including coarse-grained granite, fine-grained granite, and gneiss, and direct shearing tests were conducted after hardening. Under grouting depth condition of 30 m, the minimum adhesive strength was greater for weathered gneiss than non-weathered gneiss with its maximum values obtained from the mixtures of ultra rapid-harding cement.

Acid-proof Test of PCM using the Ultre Rapid Hardening Cement (초속경성 PCM의 내산성)

  • 소양섭;박홍신;조영국
    • Magazine of the Korea Concrete Institute
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    • v.2 no.4
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    • pp.83-90
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    • 1990
  • Ultra Rapid Hardening Cement (LJRHC) makes immediate response, cracks and finally collapses in the 5 % acid solution. Such physical and chemical reaction is assumed to occur beCaUSE) it contains calcium aluminate( 11 Cao . 7AI,O, . CaF,) and the hydrate. This experimental study aims to improve URHC by making up for its weakness, which appears when its pro¬perties are compared with other cements properties, in the Polymer Cement Mortar(PCM) The result are : PCM using URHC proved to be inferior to PCM using other cements in the resistance to the acid in that the former cracked and collapsed after 10 days, and 22 days, in P/C=O%, and 5% respectively. And in P/C=15% and 20 % the PCM using URHC proved to be more resistant to the acid.

Material Characteristics of Rapid Hardening Cement Paste Using Phase Change Material for Semi-rigid Pavement (상변화물질을 사용한 반강성 포장용 초속경시멘트 페이스트 재료의 성능평가)

  • Kim, Seung-Su;Lee, Byung-Jae;Bang, Jin-Wook;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.4
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    • pp.44-50
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    • 2016
  • A study to apply phase change material(PCM) to rapid hardening cement paste forming semi-rigid pavement was carried out. The characteristics fresh and hardened paste were evaluated through the experiment for a total of 6 mixtures according to the cement type and the substitution of phase change material for acrylate. The fluidity by substituting phase change material for acrylate satisfied the target flow time of 10 to 13 seconds. In case of setting time, it was possible to secure the performance of rapid hardening cement by substituting phase change material, and if the substitution ratio over 60%, the initial set occurred 1 to 2 minutes faster than other mixtures. In case of compressive strength and bond strength, it showed similar strength characteristics with the plain mixture, and it satisfied both the target compressive and bonding strength of 36MPa and 2MPa. The mixture substituting phase change material showed higher resistance to chloride ion penetration than the mixture only using acrylate and the OPC level was insufficient. From the results of physical and mechanical performances of semi-rigid pavement cement paste, the phase change material substitution rate of 20% was effective in the range of this study.