• Title/Summary/Keyword: Two-transformer full-bridge converter

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A High-efficiency Method to Suppress Transformer Core Imbalance in Digitally Controlled Phase-shifted Full-bridge Converter

  • Yu, Juzheng;Qian, Qinsong;Sun, Weifeng;Zhang, Taizhi;Lu, Shengli
    • Journal of Power Electronics
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    • v.16 no.3
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    • pp.823-831
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    • 2016
  • A high-efficiency method is proposed to suppress magnetic core imbalance in phase-shifted full-bridge (PSFB) converters. Compared with conventional solutions, such as controlling peak current mode (PCM) or adding DC blocking capacitance, the proposed method has several advantages, such as lower power loss and smaller size, because the additional current sensor or blocking capacitor is removed. A time domain model of the secondary side is built to analyze the relationship between transformer core imbalance and cathode voltage of secondary side rectifiers. An approximate control algorithm is designed to achieve asymmetric phase control, which reduces the effects of imbalance. A 60 V/15 A prototype is built to verify the proposed method. Experimental results show that the numerical difference of primary side peak currents between two adjacent cycles is suppressed from 2 A to approximately 0 A. Meanwhile, compared with the PCM solution, the efficiency of the PSFB converter is slightly improved from 93% to 93.2%.

Investigation and Implementation of a Passive Snubber with a Coupled-Inductor in a Single-Stage Full-Bridge Boost PFC Converter

  • Meng, Tao;Ben, Hongqi;Li, Chunyan;Wei, Guo
    • Journal of Power Electronics
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    • v.13 no.2
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    • pp.206-213
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    • 2013
  • In this paper, an improved passive snubber is investigated in a single-phase single-stage full-bridge boost power factor correction (PFC) converter, by which the voltage spike across primary side of the power transformer can be suppressed and the absorbed energy can be transferred to the output side. When compared with the basic passive snubber, the two single-inductors are replaced by a coupled-inductor in the improved snubber. As a result, synchronous resonances in the snubber can be achieved, which can avoid the unbalance of the voltage and current in the snubber. The operational principle of the improved passive snubber is analyzed in detail based on a single-phase PFC converter, and the design considerations of both the snubber and the coupled-inductor are given. Finally, a laboratory-made prototype is built, and the experimental results verify the feasibility of the proposed method and the validity of the theoretical analysis and design method.

Transformer Parasitic Inductor and Lossless Capacitor-Assisted Soft-Switching DC-DC Converter with Synchronous Phase-Shifted PWM Rectifier with Capacitor Input Filter

  • Saitoh, Kouhei;Abdullah Al, Mamun;Gamage, Laknath;Nakaoka, Mutsuo;Lee, Hyun-Woo
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.217-221
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    • 2001
  • This paper presents a new prototype of soft-switching DC-DC power converter with a high frequency transformer link which has two active power controlled switches in full bridge rectifier with capacitor input type smoothing filter. In this DC-DC converter, ZVS of the inverter in transformer primary side and ZCS of active rectifier area in secondary side can be completely achieved by taking advantage of parasitic inductor component of high-frequency transformer and loss less snubbing capacitors. Its operation principle and salient features are described. The steady-state operating characteristics of the proposed DC-DC power converter are illustrated and discussed on the basis of the simulation results in addition to the experimental ones obtained by 2kw-40kHz power converter breadboard set up.

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Design and Analysis of a 7kW LDC using Coupled Inductor for Heavy Hydrogen Electric Transport Vehicle (Coupled Inductor를 사용한 대형수소전기화물차용 7kW급 저전압 컨버터의 설계 및 분석)

  • Heo, Gyeong-Hyeon;Lee, Woo-Seok;Choi, Seung-Won;Lee, Il-Oun;Song, Hyung-Suk;Lee, Jun-Young
    • The Transactions of the Korean Institute of Power Electronics
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    • v.25 no.1
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    • pp.37-43
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    • 2020
  • This study proposes a 7kW low-voltage DC-DC converter (LDC) using a coupled inductor (CI) for heavy hydrogen electric transport vehicles. The LDC uses a phase-shift manner for soft switching. SiC-MOSFET is used to reduce the loss of reverse recovery current through the use of a high switching frequency. LDC is require large transformer and inductor because of large output current. The size of transformer and inductor can be reduced by deviding the transformer and inductor into two pieces each. This work presents the experimental results of the proposed circuit.

Control of a Single Phase Unified Power Quality Conditioner-Distributed Generation Based Input Output feedback Linearization

  • Mokhtarpour, A.;Shayanfar, H.A.;Bathaee, M.;Banaei, M.R.
    • Journal of Electrical Engineering and Technology
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    • v.8 no.6
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    • pp.1352-1364
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    • 2013
  • This paper describes a novel structure for single phase Unified Power Quality Conditioner-Distributed Generation (UPQC-DG) with direct grid connected DC-AC converter for low DC output DG systems which can be used not only for compensation of power quality problems but also for supplying of load power partly. This converter has been composed of one full-bridge inverter, one three winding high frequency transformer with galvanic isolation and two cycloconverters. Proper control based on Input Output feedback Linearization is used to tracking the reference signals. The simulation and experimental results are presented to confirm the validity of the proposed approach.

Analysis and Control of A Fixed Frequency LCL-type Isolated Bidirectional Converter (고정주파수 LCL타입 절연형 양방향 컨버터 해석 및 제어)

  • Park, Sangeun;Cha, Hanju
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.30 no.3
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    • pp.65-72
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    • 2016
  • This paper discussed the LCL-type & Isolated bidirectional dc-dc converter(BDC) with dual full bridge inverter. In order to verify the analysis of the BDC, Experimental prototype has been designed and implemented to supply constant voltage regardless of loads and proposed a method to select switching frequency that depended on two inductors' inductance ratio and transformer parameters. The proposed converter has been composed of LCL resonant network with unit inductance ratio ($L_r/L_f$=1) and then operated with fixed duty, 50% duty ratio and fixed frequency. There are some characteristics that input voltage and output voltage of the BDC is nearly identical and zero voltage turn-on switching is possible in forward and reverse mode. Finally, it has been showed that BDC is possible to commutate operating mode normally and provide constant output voltage in selected switching frequency.

Development of DC-DC Converter for Arc Welding Machines using A Novel Half Bridge Soft Switching PWM Inverter (새로운 하프 브리지 소프트 스위칭 PWM 인버터를 이용한 용접기용 DC-DC 컨버터의 개발)

  • Kwon, Soon-Kurl;Mun, Sang-Pil
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.45 no.4
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    • pp.60-67
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    • 2008
  • This paper presents a new full-bridge soft switching PWM DC-DC converter circuit topology that adding two switcher, two lossless snubber quasi-resonance capacity, two diode to power source for general welding machine. This half bridge soft switching Is low voltage hight current output that first coil current is smaller than second coil current in high frequency transformer can be obtained with decreasing path loss in conventional DC bus line switcher. As it operate ZCS/ZVS in full range, high frequency, high efficiency and high output are implemented at low voltage and high DC current switching power supplies. All of this items are got from simulation and the result of experiment. If make up for the weak points of this proposed circuit, it will be used more easily for next generation TIG, MIG and MAG type of arc-welding machine.

Development of Converter for High Frequency Welding Machines using Active Snubber (액티브 스너버를 이용한 고주파 용접기 컨버터 개발)

  • Shin, Jun-Young;Lee, Jae-Min;Choi, Seung-Won;Lee, Jun-Young
    • The Transactions of the Korean Institute of Power Electronics
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    • v.21 no.4
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    • pp.351-355
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    • 2016
  • Welding machines are high-capacity systems used in a low-frequency range using IGBT. As their system is similar to a large transformer, most welding machines suffer a great loss because of hard switching and vast leakage inductance. A voltage-balancing circuit is designed to overcome these shortcomings. This circuit can reduce the transformer size by making it into a high frequency and reducing the input voltage by half and by adopting a serial structure that connects two full-bridges in a series to use a MOSFET with a good property at high frequency. In addition, a Schottky diode is used in the primary rectifier to overcome the low efficiency of most welding machines. To use the Schottky diode with a reliably relatively low withstanding voltage, an active snubber is adopted to effectively limit the ringing voltage of the diode cut-off voltage.

A New High-Efficient Interleaved Converter for Low-Voltage and High-Current Power Systems (저전압 고전류 사양에 적합한 고효율 인터리브 컨버터)

  • Cho, In-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.10
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    • pp.600-608
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    • 2016
  • This paper proposes a new high-efficient interleaved phase-shift full-bridge (PSFB) converter for low-voltage and high-current power systems. The proposed converter is composed of three switch-bridges and two transformers in the primary side and two rectifiers in the secondary side. Each transformer handles half of the total power with an interleaved operation, so that the proposed converter has high system reliability, as much as the conventional interleaved PSFB converter. The soft-switching characteristics of the proposed converter are better than those of the conventional converter due to the modulated primary side configuration. The proposed converter represents a single lagging-leg bridge, which has a poor soft switching condition in its operation, while the conventional converter has two lagging-leg bridges in its operation. Therefore, the number of switches having hard-switching conditions is reduced by half in the proposed converter. In addition, the reduced switch counts in the primary side of the proposed converter helps decrease the complexity of the proposed converter compared to that of the conventional converter. The operational principle and analysis are presented in this paper and the characteristics are verified using a PSIM simulation with 3kW server power specification.

Dynamic Analysis and Control Loop Design of ZVS-FB PWM DC/DC Converter (ZVS-FB PWM DC/DC 변환기의 동특성 해석 및 제어기 설계)

  • 이득기;윤길문;차영길;김흥근
    • The Transactions of the Korean Institute of Power Electronics
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    • v.3 no.3
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    • pp.231-239
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    • 1998
  • This paper presents the dynamic analysis and control loop design of a zero voltage switching full bridge (ZVS-FB) PWM DC/DC converter. The small-signal model is derived incorporating the effects of phase shift control and the utilization of transformer leakage inductance and power FET junction capacitance to achieve zero voltage resonant switching. These effects are modeled by introducing additional feedforward and feedback terms for duty cycle modulation. Based on the results of the small-signal analysis, the control loop is designed using a simple two-pole one-zero compensation circuit. To show the validity of the design procedures, the small signal analysis of the closed loop system is carried out and the potential of the zero voltage switching and the superiority of the dynamic characteristics are verified through the experiment with a 2 kW prototype converter.

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