• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 한국공작기계학회 1998년도 추계학술대회 논문집
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• pp.164-169
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• 1998

This paper deals with condition monitoring for tool wear during tuning operation. To develop economic sensing and identification methods for turning processes, sound pressure measurement and digital signal processing technique are proposed. To identify noise sources of tool wear and reject background noise, noise rejection methodology is proposed. features to represent condition of tool wear are obtained through analysis using adaptive filter and FFT in time and frequency domain. By using fuzzy pattern recognition, we extract features, which are sensitive to condition of tool wear, from several features and make a decision on tool wear. The validity of the proposed system is condirmed through the large number of cutting tests in two cutting conditions.

• The Bulletin of The Korean Astronomical Society
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• 제42권1호
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• pp.57.3-58
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• 2017

Single Point Diamond Turning (SPDT) is a cost-effective technique to fabricate metallic mirrors. In particular, the servo-assisted diamond turning option is highly useful for the fabrication of freeform surfaces. However, the SPDT process leaves periodic tool marks on machined mirror surfaces, leading to undesirable diffraction effect, as well as the deviation of input beam. In order to solve this problem, we propose new SPDT machining conditions to minimize tool marks. We will also show the results from optical measurement and Power Spectral Density (PSD) analysis to evaluate the expectable performance for applications in wide field infrared telescopes.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.519-524
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• 2000

This paper presents a study of surface roughness prediction model by experimental design in turning operation. Regression analysis technique has been used to study the effects of the cutting parameters such as cutting speed, feed and depth of cut on surface roughness. The experiment has been conducted using coated tungsten carbide inserts without cutting fluid. The reliability of the surface roughness model as a function of the cutting parameters has been estimated. The results show that the experimental design used in cutting process is a method to estimate the effects of cutting parameter on surface roughness.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2005년도 연구개발 발표회 논문집
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• pp.173-177
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• 2005

The heat/mass transfer characteristics on the plane tip surface of a high-turning first-stage turbine rotor blade has been investigated by employing the naphthalene sublimation technique. The heat/mass transfer coefficient is measured for four tip clearance height-to-chord ratios of h/c = 1.0%, 2.0%, 3.0%, and 4% at the Reynolds number of $2.09{\times}105$. The result shows that at lower h/c, there exists a strong flow separation/re-attachment process, which results in severe thermal load along the pressure-side comer. As h/c increases, the re-attachment is occurred further downstream of the pressure-side comer with lower thermal load. At higher h/c, a pair of vortices on the tip surface near the leading edge are found along the pressure-side and suction-side comers, and the pressure-side tip vortex have significant influence even on the mid-chord local heat transfer.

• Journal of the Korean Society of Manufacturing Process Engineers
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• 제16권6호
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• pp.125-132
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• 2017

Generally, in machining operations, the required machining performance can be obtained by properly combining several machining parameters properly. In this research, we construct a simulation model, which that predicts the relationship between the input variables and output variables in the turning operation. Input variables necessary for the turning operation include cutting speed, feed, and depth of cut. Surface roughness and electrical current consumption are used as the output variables. To construct the simulation model, an Artificial Neural Network (ANN) is employed. With theIn ANN, training is necessary to find appropriate weights, and the Ant Colony Optimization (ACO) technique is used as a training tool. EspeciallyIn particular, for the continuous domain, ACOR is adopted and athe related algorithm is developed. Finally, the effects of the algorithm on the results are identified and analyzsed.

• Ocean Systems Engineering
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• 제7권4호
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• pp.435-460
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• 2017

The main objective of this study is to investigate the turning and zig-zag maneuvering performance of the well-known naval surface combatant DTMB (David Taylor Model Basin) 5415 hull with URANS (Unsteady Reynolds-averaged Navier-Stokes) method. Numerical simulations of static drift tests have been performed by a commercial RANS solver based on a finite volume method (FVM) in an unsteady manner. The fluid flow is considered as 3-D, incompressible and fully turbulent. Hydrodynamic analyses have been carried out for a fixed Froude number 0.28. During the analyses, the free surface effects have been taken into account using VOF (Volume of Fluid) method and the hull is considered as fixed. First, the code has been validated with the available experimental data in literature. After validation, static drift, static rudder and drift and rudder tests have been simulated. The forces and moments acting on the hull have been computed with URANS approach. Numerical results have been applied to determine the hydrodynamic maneuvering coefficients, such as, velocity terms and rudder terms. The acceleration, angular velocity and cross-coupled terms have been taken from the available experimental data. A computer program has been developed to apply a fast maneuvering simulation technique. Abkowitz's non-linear mathematical model has been used to calculate the forces and moment acting on the hull during the maneuvering motion. Euler method on the other hand has been applied to solve the simultaneous differential equations. Turning and zig-zag maneuvering simulations have been carried out and the maneuvering characteristics have been determined and the numerical simulation results have been compared with the available data in literature. In addition, viscous effects have been investigated using Eulerian approach for several static drift cases.

• Proceedings of the KIPE Conference
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• 전력전자학회 1996년도 창립기념 전력전자학술발표회 논문집
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• pp.80-84
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• 1996

A Switched Reluctance Motor(SRM) has a torque pulsating inherently due to characteristics of pulse driving. A torque pulsating causes noise and sound vibration. To reduce a noise, a torque pulsating shall be controlled. Many efforts to make flat-topped current has been proposed to minimize a torque pulsating up to now. This paper proposed a control scheme to minimize the vibration of SRM by controlling the vibration directly by using of self-turning technique. The experimental results show that the proposed control scheme is effective in reducing the torque ripple and noise.

• Proceedings of the KIEE Conference
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• 대한전기학회 1987년도 전기.전자공학 학술대회 논문집(II)
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• pp.1264-1267
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• 1987

In this study, a new implementation of an adaptive noise filter is proposed to eliminate timevarying 60Hz noise and its harmonics in ECG signal. The new technique was applied to the ECG and it was found in the experiment that it showed much better characteristics than conventional method.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 26-27 Oct. 1990
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• pp.811-815
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• 1990

This paper describes the method on image acquisition and image processing in the turning process. The formation of discontinuous chips during high-speed oblique cutting without lubricant was observed by means of video camera recorder and stroboscope. The image processing technique for chip flow is described and the results are presented for variable feeds. It is concluded that experimental values of chip flow angle are similar to theoretical values of Stabler's rule.

• Steel and Composite Structures
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• 제34권5호
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• pp.681-698
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• 2020

The paper addresses contribution to the modeling and optimization of major machinability parameters (cutting force, surface roughness, and tool wear) in finish dry hard turning (FDHT) for machinability evaluation of hardened AISI grade die steel D₃ with PVD-TiN coated (Al₂O₃-TiCN) mixed ceramic tool insert. The turning trials are performed based on Taguchi's L₁₈ orthogonal array design of experiments for the development of regression model as well as adequate model prediction by considering tool approach angle, nose radius, cutting speed, feed rate, and depth of cut as major machining parameters. The models or correlations are developed by employing multiple regression analysis (MRA). In addition, statistical technique (response surface methodology) followed by computational approaches (genetic algorithm and particle swarm optimization) have been employed for multiple response optimization. Thereafter, the effectiveness of proposed three (RSM, GA, PSO) optimization techniques are evaluated by confirmation test and subsequently the best optimization results have been used for estimation of energy consumption which includes savings of carbon footprint towards green machining and for tool life estimation followed by cost analysis to justify the economic feasibility of PVD-TiN coated Al₂O₃+TiCN mixed ceramic tool in FDHT operation. Finally, estimation of energy savings, economic analysis, and sustainability assessment are performed by employing carbon footprint analysis, Gilbert approach, and Pugh matrix, respectively. Novelty aspects, the present work: (i) contributes to practical industrial application of finish hard turning for the shaft and die makers to select the optimum cutting conditions in a range of hardness of 45-60 HRC, (ii) demonstrates the replacement of expensive, time-consuming conventional cylindrical grinding process and proposes the alternative of costlier CBN tool by utilizing ceramic tool in hard turning processes considering technological, economical and ecological aspects, which are helpful and efficient from industrial point of view, (iii) provides environment friendliness, cleaner production for machining of hardened steels, (iv) helps to improve the desirable machinability characteristics, and (v) serves as a knowledge for the development of a common language for sustainable manufacturing in both research field and industrial practice.