• Proceedings of the KSME Conference
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• 2007.05b
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• pp.2591-2596
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• 2007

The effect of incidence angle on the three-dimensional flow and aerodynamic loss in the downstream region of a high-turning turbine rotor blade has been investigated with a straight miniature five-hole probe. The incidence angle is changed to be +10, +5, 0, -10, -20, -30 and -40 degrees. The results show that the positive incidence reinforces the three-dimensional vortical flows within the turbine passage including the passage vortex, but the negative incidence weaken them significantly. A small increment in the positive incidence angle results in a remarkable aerodynamic loss increase, while increasing the incidence angle in the negative range leads to a very small change in the aerodynamic loss.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.397-401
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• 2003

In this work, diamond turning process is used to produce mirror surface on a Al cone. The Al cone as used as a mirror which can reflect a laser beam without scattering and, hence, it is critical to minimize the surface roughness of a Al cone. During diamond turning, feedrate and tool nose radius are changed to investigate characteristics of the ultra precision machined surface of a Al cone. A laser beam of 633 nm is applied to examine the effect of surface roughness on the characteristics of reflectivity. It is found that surface roughness is not significantly affected by feedrate. The main factor influencing surface roughness is tool nose radius. The line patterns of reflected laser beams show that the minimum surface roughness of 0.08 $\mu\textrm{m}$ (Ra) is required to avoid scattering phenomena of reflectivity.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.12 no.6
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• pp.44-49
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• 2003

To obtain the surface roughness with range from 10nm to 1nm we need the study of ultra-precision machine, cutting condition, and materials. In this paper, the optimal cutting conditions for getting mirror surface of aluminum alloy have been examined experimentally by using ultra-precision turning machine and sing1e crystal diamond tool. In generally, the cutting conditions such as feed rate and depth of cut have effect on the surface roughness in ultra-precision turning. The result of surface roughness was measured by the ZYGO New View 200. Therefore, The surface roughness and cutting conditions has been clarified. The smooth surface of aluminum alloy less than 1nm RMS, 1nm Rmax can be obtained by the ultra-precision cutting.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.2
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• pp.89-94
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• 2001

This paper presents a study of surface roughness prediction model by orthogonal design in turning operation. Regression analysis technique has been used to study the effects of the cutting parameters such as cutting speed, feed depth of cut, and nose radius on surface roughness. An effect of interaction between two parameters on surface roughness has also been investigated. The experiment has been conducted using coated tungsten carbide inserts without cutting fluid. The reliability of the surface roughness model as a function of the cutting parameters has been estimated. The results show that the experimental design used in turning process is a method to estimate the effects of cutting parameters on sur-face roughness.

• Journal of the Korean Mathematical Society
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• v.51 no.4
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• pp.679-702
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• 2014

Investigation of the numerical solution of singularly perturbed turning point problems dates back to late 1970s. However, due to the presence of layers, not many high order schemes could be developed to solve such problems. On the other hand, one could think of applying the convergence acceleration technique to improve the performance of existing numerical methods. However, that itself posed some challenges. To this end, we design and analyze a novel fitted operator finite difference method (FOFDM) to solve this type of problems. Then we develop a fitted mesh finite difference method (FMFDM). Our detailed convergence analysis shows that this FMFDM is robust with respect to the singular perturbation parameter. Then we investigate the effect of Richardson extrapolation on both of these methods. We observe that, the accuracy is improved in both cases whereas the rate of convergence depends on the particular scheme being used.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.11a
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• pp.605-609
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• 1996

Continuous sliding mode control is applied to turning process for cutting force regulation. The highest feedrate compatible with the allowable cutting force is applied in rough cutting process such that maximum productivity is ensured and tool breakage is avoided. The programmed feedrate is overridden after the control algorithm is carried out. However, most CNC lathe manufacturers offer limited number of data bits far feedrate override, thus resulting in nonlinear behavior of the machine tools. Such nonlinearity brings “quantized” effect, and the optimal faedrate is rounded off before being fed into the CNC system. To compensate for this problem, continuous sliding mode control is applied. Conventional switching control law at a sliding surface is replaced by a smooth control interpolation in a selected boundary layer to avoid the excitation of high-frequency dynamics. Simulation results are presented in comparison with those obtained by applying adaptive control.

• Journal of the Korean Society of Industry Convergence
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• v.7 no.1
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• pp.55-62
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• 2004

The presence of cutting fluid for cutting tool and workpiece leads a temperature decrease, and reduces tool wear and residual stress. Moreover, it disposes chips from cutting area, and reduces thermal distortion. However, in manufacturing, cutting fluid used in cutting process is undesirable for both human and environmental aspect. Also, it's not economic for cutting cost. This paper studied experimentally the effects of cutting parameters on the characteristics of mist generation in turning. The results of experiment are as follows: 1) The more severe cutting conditions the more mist generate, 2) The ratio of weight concentrations of cutting fluid nearly have no an effect on the amounts of mist generation 3) The size of SMD is not affected by cutting parameters.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.3
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• pp.74-81
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• 2009

At present, industries and researchers are looking for ways to reduce the use of lubricants because of ecological and economical reasons. Therefore, metal cutting is to move toward dry cutting or semi-dry cutting. One of the technologies is known as MQL machining. This paper presents an investigation into MQL machining with the objective of evaluating cylindricity and cooling effect for the turning process of SM45C. To reach this goal, cylindrical-outer-diameter turning experiments are carried out according to cutting conditions with fluid, MQL and dry machining methods. A cutting force, tool-shank temperature and cylindricity of workpiece are measured and analyzed. The correlation between cutting conditions and cylindricity are evaluated according to cooling lubricant environments.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.24 no.6
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• pp.274-278
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• 2014

Machining performance is often limited by chatter vibration at the tool-workpiece interface. Chatter vibration is a type of machining self-excited vibration which originated from the variation in cutting forces and the flexibility of the machine tool structure. Cutting tooling method is one of major factor to chatter vibration in turning process. Even though lots of cutting tooling methods are developed and used in machining process, precise analysis of cutting tooling effect in view of chatter vibration behavior. This study presents numerical and experimental approaches to verify and effects of various cutting tooling geometry and clamping method on the onset of chatter vibration. Acquired knowledge from this study will apply the optimal geometry design of cutting tooling and adjusting of machining process.

• Journal of the Korean Home Economics Association
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• v.49 no.7
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• pp.67-80
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• 2011

This study investigated a path model in which men's and women's communication behavior escalating marital conflict (CBEMC) may be influenced directly and indirectly, via negative interpretations of their spouse, by their spouse's problem behavior, the couple's turning toward bids, and dyadic perspective-taking. Self-report data were collected from 498 married men and women who were living in Busan, Korea. Multiple-group analysis revealed that the path model was not equivalent for men and women. Their couple's turning toward bids and dyadic perspective-taking for men, and their spouse's problem behavior and dyadic perspective-taking for women, had direct effects on CBEMC. Further, their spouse's problem behavior and the couple's turning toward bids had indirect effects on CBEMC through negative interpretations in both men and women. The indirect effect of dyadic perspective-taking on CBEMC was significant only for men. Finally, considering total effects, dyadic perspective-taking was the strongest predictor of CBEMC for both genders.