• Transactions of the Korean Society of Mechanical Engineers B
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• v.32 no.3
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• pp.207-215
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• 2008

The heat/mass transfer characteristics on the plane tip surface of a high-turning first-stage turbine rotor blade has been investigated by employing the naphthalene sublimation technique. At the Reynolds number of $2.09{\times}10^5$, heat/mass transfer coefficients are measured for the tip gap height-to-chord ratio, h/c, of 2.0% at turbulence levels of Tu = 0.3 and 14.7%. A tip-surface flow visualization is also performed for h/c = 2.0% at Tu = 0.3%. The results show that there exists a strong flow separation/re-attachment process, which results in severe local thermal load along the pressure-side corner, and a pair of vortices named "tip gap vortices" in this study is identified along the pressure and suction-side tip corners near the leading edge. The loci and subsequent development of the pressure- and suction-side tip gap vortices are discussed in detail. The combustor-level high inlet turbulence, which increases the tip-surface heat/mass transfer, provides more uniform thermal-load distribution.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.7
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• pp.1446-1452
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• 2002

In the turning process, the feed is usually selected by a machining operator considering workpiece, cutting tool and depth of cut. Even if this selection can avoid power saturation or tool breakage, it is usually conservative compared to the capacity of the machine tools and can reduce the productivity significantly. This paper proposes a selection method of the feed and the reference cutting force based on MRR(material removal rate), maximum spindle power and specific energy. In order to estimate and control cutting force accurately in transient and steady state, this study utilizes a synthesized cutting force estimation method and a Fuzzy controller. The experimental results show that these systems can be useful for the unmanned turning process.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.4
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• pp.76-83
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• 2001

In this study, the static and dynamic characteristics of turning process was modelled and the analytic realization of regen-erative chatter mechanism was discussed. In this regard, we have discussed on the comparative assessment of recursive times series modeling algorithms that can represent the machining process and detect the abnormal machining behaviors in precision turning operation. In this study, simulation and experimental work were performed to show the malfunction behaviors. For this purpose, new Recursive Extended Instrument Variable Method(REIVM) was adopted for the on-line system identification and monitoring of a machining process. Also, we can apply REIVE algorithms in real process for the detection of chatter frequency and dynamic property and analyze the stability lobe of the system by changing a parameter of cutting dynamics in regenerative chatter mechanics, if it is stable or unstable, Also, The stability lobe of chatter was analysed.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.12 no.6
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• pp.44-49
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• 2003

To obtain the surface roughness with range from 10nm to 1nm we need the study of ultra-precision machine, cutting condition, and materials. In this paper, the optimal cutting conditions for getting mirror surface of aluminum alloy have been examined experimentally by using ultra-precision turning machine and sing1e crystal diamond tool. In generally, the cutting conditions such as feed rate and depth of cut have effect on the surface roughness in ultra-precision turning. The result of surface roughness was measured by the ZYGO New View 200. Therefore, The surface roughness and cutting conditions has been clarified. The smooth surface of aluminum alloy less than 1nm RMS, 1nm Rmax can be obtained by the ultra-precision cutting.

• Journal of the Semiconductor & Display Technology
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• v.16 no.1
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• pp.59-64
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• 2017

The general manufacturing problem can be described as the achievement of a predefined product quality with given equipment, cost and time constraints. Unfortunately, for some quality characteristics of a product such as surface roughness it is hard to ensure that these requirements will be met. Stainless steels STS 304 is frequently used as shaft materials in small fiber reinforced polymer(FRP) fishing boats. In this work, the dry turning parameters of STS 304 are optimized by using Taguchi method. The experiments were conducted at three different cutting speeds with three different feed and three different depth of cut. The cutting parameters are optimized using signal to noise ratio and the analysis of variance. The effects of cutting speed and feed on surface roughness was analyzed. The results revealed that the spindle speed is the more significant parameter influencing the surface roughness.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.5 no.4
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• pp.27-32
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• 2006

This study aims to find the optimal cutting conditions, when are nonferrous metals(aluminum and silicon) are machined with diamond tool of diamond turning machine. Diamond turning machine has been widely used in manufacturing optical reflectors of nonferrous metals. Such as aluminium and copper are easy to be machined because of their proper ductility. But optical crystals being discussed here are characterized by their high brittleness which makes it difficult to obtain high quality optical surfaces on them. The purpose of this study is to find the optimum machining conditions for ductile cutting of silicon and aluminium.

• The Transactions of the Korean Institute of Electrical Engineers
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• v.45 no.1
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• pp.146-158
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• 1996

The WKB method has been widely used in evaluating of the propagation characteristics of planar waveguides with graded-index profiles. This method, however, yields large errors when a turning point is near or at the discontinuity in the presence of the index discontinuity or index slope discontinuity. Especially, in the case of a truncated-index profile, this phenomenon appears more clearly in the low-order modes and near the cutoff regions. The MWKB method is introduced to reduce these inherent errors of the conventional WKB method. The MWKB method is based on both the linearization of the index profile from an index discontinuity and the introduction of a virtual turning point. It is noticed that the b-v curves obtained by the MWKB method agree well with those of the finite-difference method, and that the phase shift at a turning point depends on both the index profile and its propagation constant. (author). refs., figs.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.6
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• pp.69-76
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• 2004

This paper presents a prediction model for the aerosol generation of cutting fluid in turning process. Experimental studies have been carried out in order to identify the characteristics of aerosol generation in non-cutting and cutting cases. The indices of aerosol generation was mass concentration comparable to number generation, which is generally used fur environment criterion. Based on the experimental data, empirical model for predicting aerosol mass concentration of cutting fluid could be obtained by a statistical analysis. This relation shows good agreement with experimental data.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.22 no.1
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• pp.12-24
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• 1998

The paper presents the mechanism of secondary flows and the associated total pressure losses occurring in turbine cascades with turning angle of about 127 and 77 degree. Velocity and pressure measurements are taken in seven traverse planes through the cascade passage using a prism type five hole probe. Oil-film flow visualization is also conducted on blade and endwall surfaces. The characteristics of the limiting streamlines show that the three dimensional separation is an important flow feature of endwall and blade surfaces. The larger turning results in much stronger contribution of the secondary flows to the loss developing mechanism. A large part of the endwall loss region at downstream pressure side is found to be very thin when compared to that of the cascade inlet and suction side endwall. Evolution of overall loss starts quite early within the cascade and the rate of the loss growth is much larger in the blade of large turning angle than in the blade of small turning angle.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.26 no.8
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• pp.1077-1087
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• 2002

The heat (mass) transfer characteristics on the blade surface of a high-turning first-stage turbine rotor for power generation has been investigated by employing the naphthalene sublimation technique. A four-axis profile measurement system is developed successfully for the measurements of local sublimation depth on the curved surface In the leading edge region, there is a good agreement between the present heat (mass) transfer data and the previous result on a turbine blade with a moderate turning angle, but some discrepancies are found in the mid-chord heat (mass) transfer between the two results. The local heat (mass) transfer on the present suction surface is greatly enhanced due to an earlier boundary transition, compared with that on a turbine blade with a moderate turning angle, meanwhile there is only a slight change in the pressure-side heat (mass) transfer between the two different turbine rotors. In general, the heat (mass) transfer augmentation by the endwall vortices is found much higher on the suction surface than on the pressure surface.