• Title/Summary/Keyword: Turning Characteristics

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A Study on the Development of a Validation Method for Driving Simulator - Recognition of the Distance & Turning Angle - (Driving Simulator 평가 수법 개발에 관한 연구 - 거리 및 선회각도 인지 -)

  • Oh, S.G.;Son, K.H.;Jeong, D.S.;Lim, J.J.;Kim, N.G.
    • Proceedings of the KOSOMBE Conference
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    • v.1998 no.11
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    • pp.135-136
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    • 1998
  • The purpose of this study is to develope a validation method for driving simulator. Physiological responses such as EOG, ECG, and driver's behaviour were measured by using actual vehicles. The characteristics of the recognition of the acceleration by the human are investigated. These results showed that physiological responses was changed by the driving environment. Subject recognized that he drove more than real distance and turning angle.

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A Study on the Effect of Tool Thermal Deformation on Surface Roughness for Turning Process

  • Hong, Min-Sung;Lian, Zhe-Man;Kim, Dong-Joon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.262-267
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    • 2000
  • During the turning of the workpiece, cutting heat causes thermal deformation of the cutting tool which influences the surface characteristics of the machined part. This paper presents a study of thermal deformation of the cutting tool. For this purpose, cutting tool is modeled based on Pro/Engineering and temperature and deformation are simulated by means of the finite element method. The thermal effect on the surface roughness profile is simulated by using surface-shaping system.

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Inter-Process Inspection System Suitable for Unattended Turning Cells (무인 선삭 셀에서의 측정/검사 시스템)

  • Kim, Sun-Ho;Kim, Sunn-Ho
    • IE interfaces
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    • v.5 no.1
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    • pp.15-23
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    • 1992
  • In a transfer line with mass production capability, calibration systems are included in the process as a separate dedicated station. However, this method is not appropriate in an unattended FMC with flexibility. As the FMC produces vesatile parts with small batch sizes, more flexible calibration systems are required. In this paper, a calibration/inspection system suitable for an unattended turning cell is introduced. The system has functions of dimensional calibration of parts by touch probes, tool wear compensation, and quality monitoring of parts. Furthermore, characteristics of errors in the system are identified and corresponding compensation methodology is suggested. An operation software is developed for efficient use of the system.

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A Study of Cutting Factor Analysis and Reliability Evaluation of ASTM(F136-96) Material by Taguchi Method (다구치 방법에 의한 ASTM(F136-96)의 절삭인자 분석과 신뢰성 평가)

  • Jang, Sung-Minl;Yun, Yeo-Kwon
    • Journal of the Korean Society of Safety
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    • v.23 no.6
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    • pp.1-6
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    • 2008
  • Machine operator and quality are affected by chip during cutting process to product machine parts. This paper presents a study of the influence of cutting conditions on the surface roughness obtained by turning using Taguchi method for safety of turning operator. In the machining of titanium alloy, high cutting temperature and strong chemical affinity between the tool and the work material are generated because of its low thermal conductivity and chemical reactivity. Therefore titanium alloys are known as difficult-to materials. An orthogonal array, the signal-to-noise ratio, the analysis of variance are employed to investigate the cutting characteristics of implant material bars using tungsten carbide cutting tools of throwaway type. Also Experimental results by orthogonal array are compared with optimal condition to evaluate advanced reliability. Required simulations and experiments are performed, and the results are investigated.

Turning the Machining Characteristics of Feed-through Ceramics (피드스루용 세라믹의 선삭 가공 특성에 관한 연구)

  • Park, Se-Jin;Ha, Jun-Tae;Yang, Dong-Ho;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.81-86
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    • 2020
  • A ceramic vacuum chamber feedthrough ceramic insulator is made of Al2O3; the manufacturing process involves filling alumina powder into a urethane mold and pressing it with a rubber press to produce a molded body. Thereafter, manufacturing is completed through primary shape processing, sintering, and secondary shape processing in the green body, which is a pressurized molding body, This work is intended to prevent defects in the first shape processing by improving the ceramic insulator in the green body, and to improve the productivity of the ceramic insulator by determining the optimal processing conditions.

The Comparison of Cutting Characteristics of PCD and MCD Tools in the Ultraprecision Turning of Aluminum Alloy (알루미늄 합금의 초정밀 선삭 가공에 있어서 PCD와 MCD 공구의 절삭 특성 비교)

  • Kim, Hyeong-Cheol;Ham, Seung-Deok;Hong, U-Pyo;Park, Yeong-U;Kim, Gi-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.68-75
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    • 2000
  • This paper presents the construction of an ultra-precision machining system and machining experiments using the developed system. The system is composed of air bearing system, granite bed, air pad, and linear feeding mechanism. The cutting conditions have great effect on the surface quality in ultra-precision machining. the ultra-precision machining is mainly processed by several ${\mu}{\textrm}{m}$ depth of cut and feed rate. For this, tools with sharper cutting edge and less tool wear are needed. To satisfy these requirement, diamond is generally used as a tool material for ultra-precision machining. In order to evaluate the cutting characteristics of the PCD and MCD tools on the aluminum alloy, the machining experiments performed using the developed system.

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Machining Characteristics in Turning Circular Free Formed Surface with Coated Tool (코팅공구에 의한 원형곡면 선삭가공시 절삭특성)

  • Wang, Duck Hyun;Kim, Won Il;Eom, Phil Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.85-91
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    • 2003
  • The experimental study for turning circular free fanned surface with TiN coated insert tool was conducted for different cutting conditions such as cutting speed, feed rate and depth-of-cut. For the fluctuation of 1.0mm depth-of-cut, the characteristics for machined surface and tool wear were less influenced by the feed rate and cutting speed than those of higher depth of cut. The higher surface roughness and surface precision were obtained in lower cutting speed. For the fluctuation of 1.5mm depth-of-cut, the higher surface roughness was obtained for the case of the lower feed rate of 0.05-10mm/rev and the higher cutting speed of 80m/min. For the fluctuation of 2.0mm depth-of-cut, the surface roughness and surface precision were too worse to machine the specimen And the flank wear on the tool was increased rapidly rather than the crater wear.

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A Study on the Manoeuvrability of KVLCC2 in Shallow Water by Free Running Model Test (자유항주모형시험을 이용한 KVLCC2 선형의 천수영역에서의 조종성능에 관한 연구)

  • Yun, Kunhang;Yeo, Dong Jin;Park, Byoungjae
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.6
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    • pp.494-500
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    • 2015
  • It has been reported that a ship sailing in shallow water possesses better straight-line stability due to the change of fluid flow around the ship. This tendency affects manoeuvring characteristics of the ship. To investigate this phenomenon, indoor free running model test(FRMT) on KVLCC2 was carried out in three water depth conditions(H/T = 1.2, 1.5 & 2.0). Turning circle tests(± 35° ) and zigzag tests(± 20° /5° and ± 20° /10° ) were conducted with newly developed indoor FRMT system, and the manoeuvring results were compared with test results from other institutes. As the water depth decreased, the yaw rate of the ship decreased, and the distances of circular trajectories at the same heading angle increased in the turning circle tests. The first overshoot angles of the zigzag tests decreased. From both tests, the time for course change increased as the water depth decreased. These manoeuvring characteristics show that KVLCC2 in shallow water becomes more stable in terms of straight-line stability.

Heat(Mass) Transfer Characteristics in the Tip-Leakage Flow Region of a High-Turning Turbine Rotor Blade (회전각이 큰 터빈 동익 누설유동 영역에서의 열(물질)전달 특성)

  • Lee, Sang-Woo;Kwon, Hyun-Goo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.5
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    • pp.535-544
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    • 2004
  • The heat (mass) transfer characteristics in the tip-leakage flow region of a high-turning first-stage turbine rotor blade has been investigated by employing the naphthalene sublimation technique. The heat transfer data in the tip-leakage flow area for the tip clearance-to-span ratio, h/s, of 2.0% are compared with those in endwall three-dimensional flow region without tip clearance (h/s : 0.0 %). The result shows that the thermal load in the tip-leakage flow region for h/s = 2.0% is more severe than that in the endwall flow region for h/s : 0.0%. The thermal loads even at the leading and trailing edges for h/s = 2.0% are found larger than those for h/s = 0.0%. The tip-leakage flow results in heat transfer augmentations near the tip on both pressure and suction sides in comparison with the mid-span results.

In-Process Evaluation of Surface Characteristics in Machining

  • Jang, Dong-Young;Hsiao, Alex
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.99-107
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    • 1995
  • This paper reported research results to develop an algorithm of on-lin evaluation of surface profiles and roughness generated by turning. The developed module consisted of computer simulation of surface profiles using mechanism of cutting mark formation and cutting vibrations, and online measurement of cutting vibrations. The relative cutting vibrations between tool and worpkiece were measured through an inductance pickup at the rate of one sample per rotation of the workpiece. The sampling process was monitored using an encoder to avoid conceling out the phase lag between waves. The digital cutting signals from the Analog-to-Digital converter were transferred to the simulation module of surface profile where the surface profiles were generated. The developed algorithm or surface generation in a hard turning was analyzed through computer simulations to consider the stochastic and dynamic nature of cutting process. Cutting tests were performed using AISI 304 Stainless Steel and carbide inserts in practical range of cutting conditions. Experimental results showed good correlation between the surface profiles and roughness obtained using the developed algorithm and the surface texture measured using a surface profilemeter. The research provided the feasibility to monitor surface characteristics during tribelogical tests considering wear effect on surface texture in machining.