• Title/Summary/Keyword: Turbo blower

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Development of Advanced TurboBlowers Using High-Spped BLDC Motors and Foil Air Bearings (차세대 신개념 터보블로워의 세계최초 상품화 개발)

  • Oh, Jongsik;Lee, Heonseok
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.177-182
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    • 2002
  • In the paper, the development of high-speed industrial turbo blowers with foil air bearings is presented as a first successful commercialization in the world. Their target market is various from wastewater treatment to cement factory processes which require compressed air ranging between 0.6 and 0.8 bar gauge. Employing the state-of·the-art technology of the high-speed BLDC motors, the bump-type foil air bearings and the high- efficient turbo impellers/diffusers, so much compact, efficient and silent blower machines of a single stage are now available in the market, aiming to replace the existing inefficient, bulky and noisy ones, such as roots blowers. The first production lines are established fur 25,75 and 150 hp class blowers. Rotational speeds from about 20,000 to 80,000 rpm are realized directly from the high-speed BLDC motors without any gear boxes, and no lubrication oil is required. A brief introduction of design, manufacture and test results is presented fur mechanical, electrical and aerodynamic performance.

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Design of Magnetic Bearings for 200 HP Class Turbo Blower (200 마력급 터보 블로워 적용을 위한 자기베어링 설계)

  • Park, Cheol Hoon;Yoon, Tae Gwang;Park, Jun Young
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.6
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    • pp.12-18
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    • 2015
  • Recently, the development trend of turbomachinery is high capacity and high efficiency. Most of turbomachinery in the market are adopting ball bearings or air foil bearings. However, ball bearings have a limit for high speed product over $2.0{\times}10^6DN$(product of the inner diameter of the bearing in mm (D) and the maximum speed in rpm (N)). Air foil bearings have a limit for high axial load for high power products over 200~300 HP(horse power). Magnetic bearing is one of the solutions to overcome the limits of high speed and high axial load. Because magnetic bearings have no friction between the rotor and the bearings, they can reduce the load of the motor and make it possible to increase the rotating speed up to $5.0{\times}10^6DN$. Moreover, they can have high axial load capacity, because the axial load capacity of magnetic bearing depends on the capacity of the designed electromagnet. In this study, the radial and thrust magnetic bearings are designed to be applied to the 200 HP class turbo blower, and their performance was evaluated by the experiment. Based on the tests up to 26,400 rpm and 21,000 rpm under the no-load and load condition, respectively, it was verified that the magnetic bearings are stably support the rotor of the turbo blower.

Selection of Centrifugal Fan for Flows with Down-Stream Resistance (유동 저항에 따른 원심홴의 선정)

  • Kim Jae-Won;Jang Dong-Hee;Ahn Eun-Young
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.3 s.36
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    • pp.44-48
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    • 2006
  • Comprehensive experimental works are carried out for the optimal design of a centrifugal blower adopted in an indoor unit of an air-conditioner. The models for consideration are typical multi-blade turbo blower and limit loaded one, respectively. The main interest lies on the fluid dynamics performance when the blower Is installed in the practical system. The methodologies are an experimental estimations with a wind tunnel for blower performance and PIV measurement for the detail flow information. A centrifugal blower with limit loaded fan shows pronounced performances in terms of the flow rate and static pressure rise and the reason is explained by the precise measurement of the flows between blades using PIV. Consequently, it is found that the blower is proper for the flows with a resistance in down stream such as a heat exchanger.

Development of the APU Engine Cold Flow Test Rig (APU 엔진 비연소장 연소기 실험장치 구축)

  • Choi, Chea-Hong;Choi, Seong-Man;Jeong, Young-Woon;Min, Dai-Ki
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.268-271
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    • 2008
  • In order to understand mixing characteristics of the APU combustor, sector combustor which size is 1/6 of the real combustor was manufactured. To see the inner side of combustor, Poly Carbonate material is used as a combustor riner. Turbo blower is used as a air supplying device and valves are used as controling the air flow. Maximum flow rate of the blower is 7 $m^3$/min and maximum inlet velocity is up to 100 m/s.

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Aerodynamic Design of Cathode Air Blower for Fuel Cell Electric Vehicle (연료전지 차량용 공기 블로워의 공력 설계)

  • Kim, Woo-June;Park, Chang-Ho;Jee, Yong-Jun;Cho, Kyung-Seok;Kim, Young-Dae;Park, Se-Young;Oh, Chang-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.197-200
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    • 2007
  • FCEV uses electric energy generated from fuel cell stack, thus all consisting parts must be re-designed to be suitable for electricity based system. Cathode air blower which supplies compressed air into fuel cell stack has similar shape of turbocharger, but a radial turbine of traditional turbocharger is removed and high speed BLDC motor is installed . Generally, maximum 10% of electric power of fuel cell stack is consumed in air blower, therefore an effective design of air blower can improve the performance of FCEV directly. This study will present an aerodynamic design process of an air blower and compare computational results with experimental data.

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Development of Air Supply System for Fuel Cell Electric Bus (연료전지 버스용 공기공급시스템 개발)

  • Kim, Woo-June;Park, Chang-Ho;Cho, Kyung-Seok;Oh, Chang-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.561-564
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    • 2007
  • FCEV uses electric energy which generated from the reaction between Hydrogen and Oxygen in fuel cell stack as driving force. As fossil fuels are exhausted, fuel cell is regarded as a potent substitute for next generation energy source, and thus, most of car-makers make every efforts to develop fuel cell electric vehicle (FCEV). In addition, fuel cell is also beneficial in aspect of environment, because only clean water is produced during chemical reaction process instead of harmful exhausted gas. Generally, Hydrogen is supplied from high-pressured fuel tank, and air blower (or compressor) supply Oxygen by pressurizing ambient air. Air blower which is driven by high speed motor consumes about $7{\sim}8$ % of energy generated from fuel cell stack. Therefore, the efficiency of an air blower is directly linked with the performance of FCEV. This study will present the development process of an air blower and its consisting parts respectively.

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Development of Air Supply System for FCEV Bus (연료전지 버스용 공기공급시스템 개발)

  • Park, Chang-Ho;Cho, Kyung-Seok;Kim, Woo-June;Oh, Chang-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.417-420
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    • 2006
  • FCEV uses electric energy generated from the reaction between Hydrogen and Oxygen in fuel cell stack as driving force. As fossil fuels are exhausted, fuel cell is regarded as a potent substitute for next generation energy source, and thus, most of car-makers make every efforts to develop fuel cell electric vehicle (FCEV). In addition, fuel cell is also beneficial in aspect of environment, because only clean water is produced during chemical reaction process instead of harmful exhausted gas. Generally, Hydrogen is supplied from high-pressured fuel tank, and air blower (or compressor) supplies Oxygen by pressurizing ambient air. Air blower which is driven by high speed motor consumes about $7{\sim}8%$ of energy generated from fuel cell stack. Therefore, the efficiency of an air blower is directly linked with the overall performance of FCEV. This study will present developing process of an air blower and its consisting parts respectively.

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A Study on Performance of a Variable-Speed Turboblower (가변속 고속블로워의 성능특성에 관한 연구)

  • Choi, Bum-Seog;Park, Moo-Ryong;Hwang, Soon-Chan;Park, Joon-Young
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.5 s.26
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    • pp.43-49
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    • 2004
  • A turbo blower, driven by a high-speed blushless DC motor, was designed as a efficient substitute of a ring blower or a roots blower. Computational analysis and performance tests have been performed to investigate performance characteristics of the blower. Experimental measurements showed that the blower has a good stability margin. This paper gives an outline of design, computational flow analysis and performance test for aerodynamic evaluation of the variable speed turboblower.

Flow Characteristics of Piping System Having Various Shapes in Refuse Collecting System (관로 형상에 따른 생활폐기물 이송시스템의 유동특성)

  • Jang, Choon-Man
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.3
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    • pp.13-18
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    • 2009
  • This paper describes flow characteristics in a piping system having various duct shapes on refuse collecting system. A simulator for the refuse collecting system is designed to analyze the flow characteristics in the piping system. The simulator consists of an air intake, a waste chute, circular duct having various shapes, cyclone and turbo blower. The simulator has four different duct shapes: straight, curved, inclined and Y-shaped ducts. Three-dimensional Navier-Stokes analysis is introduced to analyze the pressure loss in the piping system. Throughout the numerical simulation, pressure loss obtained by numerical simulation has a good agreement with the results of experimental measurements. The selected length of curved and Y-ducts for the pressure loss is determined using pressure distributions on the duct. Flow and pressure characteristics in the piping system of the simulator are evaluated by numerical simulation and discussed in detail.

A Review on the Design of a Tilting Pad Journal Bearing for a 1.2MW Turbo-blower (1.2MW급 터보블로워용 틸팅패드 저널베어링의 설계에 관한 고찰)

  • Jo, Hyeon-Min;Jung, Hoon-Hyung;Kim, Chae-Sil;Cho, Soo-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.26-31
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    • 2011
  • This article provides the systematic design methodology for a tilting pad journal bearing. First the dynamic factors for the bearing are selected with the critical speed analysis. The pad bearing is then designed to have its best mechanical efficiency by simulations with changing of the number of pad and the lubricant flow rate with meeting the design specifications such as metal temperature, clearance and so on. And the simulation results are reviewed to compare with an experimental test. Finally the stability of rotor with the designed bearing is investigated. This methodology is successfully applied to the rotor for 1.2MW turbo-blower.