• Title/Summary/Keyword: Turbine rotor blade

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Analysis of Particle Laden Flow and Erosion Rate Around Turbine Cascade (터빈 익렬 주위에서의 부유입자 유동 및 마모량 해석)

  • 김완식;조형희
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.2
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    • pp.14-23
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    • 1998
  • The present study investigates numerically particle laden flow through compressor cascade. In general, a lot of turbine engines are affected by various particles which are suspending in the atmosphere. Especially in the case of aircraft aviating in volcanic, industrial and desert region including many particles, each components of engine system are damaged severely. That damage modes are erosion of compressor binding and rotor path components, partial or total blockage of cooling passage and engine control system degradation.. Initial damages can not be serious but cumulation of damages influences on safety of aircraft control and economical maintenance cost of engine system can be increased. When dust, materials and volcanic particles in the atmosphere flow in the compressor, it is necessary to predict damaged and deposited region of compressor blades. To the various flow inlet angle, predictions of particles trajectory in compressor cascade by Lagrangian method are presented and impulses by impaction of particles at blade surface are calculated. By the definition of particle deposition efficiency, characteristics of particles impact are considered quantitatively. With these prediction and experimental data, erosion rates are predicted for two materials - ceramic, soft metal - on compressor blade surface. Improvements like coating of blade surface could be found, by above prediction.

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Aerodynanamic design and performance analysis of a 5kW HAWT rotor blades (5Kw급 수평축 풍력 터빈 로터블레이드의 공력 설게 및 성능예측)

  • Kim, Mun-Oh;Kim, Bum-Suk;Mo, Jang-Ho;Lee, Young-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.182.1-182.1
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    • 2010
  • 현재 전 세계적으로 가장 널리 개발하고 보급되어지고 있는 풍력산업의 시장 규모는 매년 확대되고 있다. 특히 소형 풍력발전 시스템은 낙도 등의 전력 공급이 어려운 지역에 경제성 있는 전력 보급을 가능하게 한다. 국내의 미전화 지역과 일반 가정에서 풍력 에너지 자원을 적극 활용 개발하기 위해서 보다 우수한 성능의 풍력발전기용 블레이드를 설계하고자, 공기역학적인 최적설계에 대해 연구함으로써 추후 보급형 풍력발전 시스템의 개발에 필요한 설계 기술을 확립하고자한다. 본 연구는 설계된 블레이드의 유동해석 및 성능예측을 위하여 경제적으로 많은 지원이 필요한 대규모 풍동실험이 아닌 상용 CFD를 사용하여 보다 효율적으로 우수한 성능을 가지는 풍력 터빈을 설계함에 있다. Reynolds Averaged Navier-Stokes 방정식에 기반을 둔 CFD의 경우 이론적으로 명확한 해석이 가능하고, 실제 터빈의 운전 환경과 동일한 다양한 물리적 변수를 입력 데이터로서 활용할 수 있는 장점이 있기 때문에 풍력 터빈의 설계 과정에서 반영된 미소한 블레이드 형상변화 및 운전 조건의 변화에 따른 유동장의 변화 및 풍력터빈 성능을 정확히 예측할 수 있는 장점을 가지고 있다.

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A Study on the Improvement of Surface Roughness of Impeller by Selection of Tool Path and Posture and Control of Feedrate (공구경로 및 자세의 선정과 이송률 제어를 통한 임펠러 표면조도 개선에 관한 연구)

  • Hwang, Jong-Dae;Oh, Ji-Young;Jung, Yoon-Gyo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.12
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    • pp.1088-1095
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    • 2008
  • 5-axis NC machining has a good advantage of the accessibility of tool motion by adding two rotary axes. It offers numerous advantages such as expanding machining fields in parts of turbo machineries like impeller, propeller, turbine blade and rotor, reasonable tool employment and great reduction of the set-up process. However, as adding two rotary axes, it is difficult to choose suitable machining conditions in terms of tool path, tool posture, feedrate control at a tool tip and post-processing. Therefore in this paper, it is proposed to decide suitable machining condition through an experimental method such as adopting various tool paths, tool postures, and feedrate types. Machining experiment on AL7075 for impeller is performed to define suitable machining condition, and measurement of surface roughness on machined surfaces depended on each machining condition is performed. By defining suitable machining condition, we should have conclusion as improving the surface quality in the aspect of surface roughness and machined shape of surface.

The Control Technology of Cutter Path and Cutter Posture for 5-axis Control Machining (5축가공을 위한 공구경로 및 자세 제어 기술)

  • Hwang, Jong-Dae;Lim, Eun-Seong;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.1-8
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    • 2011
  • 5-axis NC machining has a good advantage of the accessibility of tool motion by adding two rotary axes. It offers numerous advantages such as expanding machining fields in parts of turbo machineries like impeller, propeller, turbine blade and rotor, reasonable tool employment and great reduction of the set-up process. However, as adding two rotary axes, it is difficult to choose suitable machining conditions in terms of cutter path and cutter posture at a cutter contact point. Therefore in this paper, it is proposed to decide suitable machining condition through an experimental method such as adopting various cutter paths, cutter postures types. Also, in order to increase the efficiency of 5-axis machining, it is necessary to minimize the cutter posture changes and create a continuous cutter path while avoiding interference. This study, by using an MC-space algorithm for interference avoidance and an MB-spline algorithm for continuous control, is intended to create a 5-axis machining cutter path with excellent surface quality and economic feasibility. finally, this study will verify the effectiveness of the suggested method through verification processing.

Effect of Tip Gap Height on Heat/Mass Transfer over a Cavity Squealer Tip (팁간극높이가 전면스퀼러팁 표면의 열전달 특성에 미치는 영향)

  • Kang, Dong Bum;Moon, Hyun Suk;Lee, Sang Woo
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.6
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    • pp.19-25
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    • 2013
  • The effect of tip gap height on heat/mass transfer characteristics on the floor of cavity squealer tip has been investigated in a turbine cascade for power generation by employing the naphthalene sublimation technique. The squealer rim height is chosen to be an optimal one of $h_{st}/c$ = 5.51% for the tip gap height-to-chord ratios of h/c = 1.0, 2.0, 3.0 and 4.0%. The results show that heat transfer on the cavity floor is strongly dependent upon the behavior of the cavity flow falling down onto the floor. For lower h/c, the floor heat transfer is influenced by the tip leakage flow falling down along the inner face of the suction-side squealer, whereas the floor heat transfer for higher h/c is augmented mainly due to the impingement of leakage flow on the floor near the leading edge. Compared to the plane tip surface heat transfer, the cavity floor heat transfer is less influenced by h/c. For h/c = 1.0%, the average thermal load is as low as a half of the plane tip surface one, and the difference in the thermal load between the two cases tends to decrease with increasing h/c.

Wind Estimation Power Control using Wind Turbine Power and Rotor speed (풍력터빈의 출력과 회전속도를 이용한 풍속예측 출력제어)

  • Ko, Seung-Youn;Kim, Ho-Chan;Huh, Jong-Chul;Kang, Min-Jae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.92-99
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    • 2016
  • A wind turbine is controlled for the purpose of obtaining the maximum power below its rated wind speed. Among the methods of obtaining the maximum power, TSR (Tip Speed Ratio) optimal control and P&O (Perturbation and Observation) control are widely used. The P&O control algorithm using the turbine power and rotational speed is simple, but its slow response is a weak point. Whereas TSR control's response is fast, it requires the precise wind speed. A method of measuring or estimating the wind speed is used to obtain a precise value. However, estimation methods are mostly used, because it is difficult to avoid the blade interference when measuring the wind speed near the blades. Neural networks and various numerical methods have been applied for estimating the wind speed, because it involves an inverse problem. However, estimating the wind speed is still a difficult problem, even with these methods. In this paper, a new method is introduced to estimate the wind speed in the wind-power graph by using the turbine power and rotational speed. Matlab/Simulink is used to confirm that the proposed method can estimate the wind speed properly to obtain the maximum power.

Dynamic analysis of slack moored spar platform with 5 MW wind turbine

  • Seebai, T.;Sundaravadivelu, R.
    • Ocean Systems Engineering
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    • v.1 no.4
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    • pp.285-296
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    • 2011
  • Spar platforms have several advantages for deploying wind turbines in offshore for depth beyond 120 m. The merit of spar platform is large range of topside payloads, favourable motions compared to other floating structures and minimum hull/deck interface. The main objective of this paper is to present the response analysis of the slack moored spar platform supporting 5MW wind turbine with bottom keel plates in regular and random waves, studied experimentally and numerically. A 1:100 scale model of the spar with sparD, sparCD and sparSD configuration was studied in the wave basin ($30{\times}30{\times}3m$) in Ocean engineering department in IIT Madras. In present study the effect of wind loading, blade dynamics and control, and tower elasticity are not considered. This paper presents the details of the studies carried out on a 16 m diameter and 100 m long spar buoy supporting a 90 m tall 5 MW wind turbine with 3600 kN weight of Nacelle and Rotor and 3500 kN weight of tower. The weight of the ballast and the draft of the spar are adjusted in such a way to keep the centre of gravity below the centre of buoyancy. The mooring lines are divided into four groups, each of which has four lines. The studies were carried out in regular and random waves. The operational significant wave height of 2.5 m and 10 s wave period and survival significant wave height of 6 m and 18 s wave period in 300 m water depth are considered. The wind speed corresponding to the operational wave height is about 22 knots and this wind speed is considered to be operating wind speed for turbines. The heave and surge accelerations at the top of spar platform were measured and are used for calculating the response. The geometric modeling of spar was carried out using Multisurf and this was directly exported to WAMIT for subsequent hydrodynamic and mooring system analysis. The numerical results were compared with experimental results and the comparison was found to be good. Parametric study was carried out to find out the effect of shape, size and spacing of keel plate and from the results obtained from present work ,it is recommended to use circular keel plate instead of square plate.

Output Characteristics of Small Wind Power Generator Applying Multi-Layered Blade (다층형 블레이드를 적용한 소형 풍력발전기의 출력특성)

  • Lee, Min-Gu;Park, Wal-Seo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.663-667
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    • 2017
  • Fuel depletion and environmental problems due to the use of fossil fuels have been worsening of late, and the development of alternative energy sources is urgently required to address these problems. Among the alternative energy sources, wind energy is attracting much attention as a clean energy source, because it can be used unlimitedly without any pollutant emissions. In wind power generation, wind energy is converted to kinetic energy through rotor blades and this kinetic energy is converted to electric energy through generators. The design and manufacturing of the blades, which are the major parts of wind power generators, are very important, but South Korea still lacks the requisite basic data and key technologies and, therefore, has to import the blades from overseas. In this study, multi-layered blades capable of generating power at low wind speeds were applied to a small wind power generator and the output characteristics of the generator according to the wind speed and the number of blades were analyzed. As a result, at the maximum wind speed of 8m/s, the application of three blades achieved up to 33% and 18% higher generator output voltage, up to 33% and 15% higher generator output current, and up to 23% and 13% higher generator RPM than the application of one or two blades, respectively. In this study, the application of multi-layered blades to a small wind power generator was shown to improve the output characteristics of the generator and make the collection of electric energy possible even at low wind speeds.