• Title/Summary/Keyword: Tunnel Boring Machine(TBM)

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A manual for the revised TBM tunnel specification (개정 TBM 터널 표준시방서 해설 연구)

  • Sagong, Myung;Jung, Chi Kwang;Moon, Joon Bai;Kim, Jeayoung;Yun, Do Sik;Yu, Myeong Han
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.4
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    • pp.415-428
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    • 2015
  • With increase of the extension of long tunnels and urban tunnelling, demands on the new tunnelling technologies are raised. Currently, drilling and blasting tunnel construction method is mostly used, however, because of sever blast vibration for some occasions, complaints from local residents and rock damages are inevitable. Accordingly, TBM tunnelling is more efficient and effective for such conditions. Nevertheless, tunnel construction costs of TBM cannot compete that of the drill and blasting method in Korea. To overcome such limitations, various TBM equipments and construction technologies are required. In addition, continuous revision of the design standard and specification are required. In this study, a detailed explanation regarding the revised version of TBM section in the tunnel standard specification at 2015 is shown.

Evaluation of applicability of xanthan gum as eco-friendly additive for EPB shield TBM soil conditioning (친환경 첨가제로서 잔탄검의 토압식 쉴드 TBM 쏘일 컨디셔닝 적용성 평가)

  • Suhyeong Lee;Hangseok Choi;Kibeom Kwon;Byeonghyun Hwang
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.3
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    • pp.209-222
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    • 2024
  • The Earth Pressure Balance (EPB) shield Tunnel Boring Machine (TBM) is widely used for underground tunnel construction for its advantages, such as eliminating the need for additional facilities compared to the slurry shield TBM, which requires Slurry Treatment Plant (STP). During EPB shield TBM excavation, a soil conditioning technique is employed to enhance the physical properties of the excavated soil by injecting additives, thus broadening the range of applicable ground conditions to EPB shield TBMs. This study explored the use of xanthan gum, a type of biopolymer, as an alternative to the commonly used polymer additive. Biopolymers, derived from biological sources, are fully biodegradable. In contrast to traditional polymers such as polyacrylic acid, which contain environmentally harmful components, xanthan gum is gaining attention as an eco-friendly material due to its minimal toxicity and environmental impact. Test conditions with similar workability were established through slump tests, and the rheological characteristics were assessed using a laboratory pressurized vane shear test apparatus. The experiments demonstrated that, despite exhibiting similar workability, the peak strength in the flow curve decreased with increasing the content of xanthan gum. Consequently, a correlation between the xanthan gum content and peak strength was established. Replacing the traditional polymers with xanthan gum could enable stable EPB shield TBM operation by reducing equipment load, in addition to offering environmental benefits.

A study on the improvement of the protective shield construction method and explosion-proof tube performance for tunnel blasting (터널 발파에 대한 방호쉴드 공법 및 방폭튜브 성능 개선 연구)

  • Sang-Hwan Kim;Soo-Jin Lee;Jung-Nam Kwon;Dong-gyun Yoo;Yong-Woo Kim;Kwang-Eun Cho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.4
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    • pp.285-303
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    • 2023
  • Interest in building underground spaces is increasing for the creation of downtown infrastructure and efficient space utilization. A representative method of utilizing underground space is a tunnel, and in addition to road tunnels, the construction of utility tunnels such as power conduits and utility conduits is gradually increasing. The current basic tunnel construction method can be divided into NATM (New Austrian Tunnelling Method) and TBM (Tunnel Boring Machine). The NATM is a reliable method, but it is accompanied by vibration and noise due to blasting. In the case of the TBM excavation method, there are disadvantages in terms of construction period and construction cost, but it is possible to improve economic feasibility by introducing appropriate complementary methods. In this study, a blasting method was develop using the NATM after TBM pre-excavation using the protective shield method. This is a method that compensates for the disadvantages of each tunnel construction method, and is expected to reduce construction costs, blasting vibration, and noise. In order to review the performance of the developed method, an experiment was conducted to evaluate the performance of explosion-proof tube to which a protective shield scale model was applied, and the impact of blasting vibration of the protective shield method was analyzed.

기술현황분석 : 고속 터널굴착과 터널보링머신 동향

  • Jang, Su-Ho;Lee, Yong-Beom
    • 기계와재료
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    • v.21 no.4
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    • pp.96-105
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    • 2010
  • 도로 및 철도는 차량의 고속화와 신속한 물류의 유통을 위해 직선 및 수평화가 절실하게 요구되며, 국내 건설구간의 약 50~70%가 산악지형으로서 터널공사가 필수적으로 요구된다. 국내터널굴착은 주로 발파에 의한 NATM(New Austrian Tunneling Method)으로 공사가 이루어지고 있으나, 굴착효율이 낮으며 안전사고의 위험성이 높다. 해외에서는 급속한 시공을 위하여 TBM(Tunnel Boring Machine)의 적용 사례가 증가하고 있다. 그러나 국내에는 TBM에 대한 연구가 전무한 상태이고, TBM 터널의 설계 시공 기술과 경험이 미흡하다. 최근 대도시의 지하터널과 장대터널의 수요가 증대되어 TBM터널시공 기술과 TBM장비의 국산화가 절실하게 요구되고 있다. 본고에서는 국내외 주요 TBM 시공현황과 전망을 정리하여 TBM 터널 기술의 확보가 매우 시급함을 상기시키고자 하였다.

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Predicting ground condition ahead of tunnel face utilizing electrical resistivity applicable to shield TBM (Shield TBM에 적용 가능한 전기비저항 기반 터널 굴착면 전방 예측기술)

  • Park, Jin-Ho;Lee, Kang-Hyun;Shin, Young-Jin;Kim, Jae-Young;Lee, In-Mo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.6
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    • pp.599-614
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    • 2014
  • When tunnelling with TBM (Tunnel Boring Machine), accessibility to tunnel face is very limited because tunnel face is mostly occupied by a bunch of machines. Existing techniques that can predict ground condition ahead of TBM tunnel are extremely limited. In this study, the TBM Resistivity Prediction (TRP) system has been developed for predicting anomalous zone ahead of tunnel face utilizing electrical resistivity. The applicability and prediction accuracy of the developed system has been verified by performing field tests at subway tunnel construction site in which an EPB (Earth Pressure Balanced) shield TBM was used for tunnelling work. The TRP system is able to predicts the location, thickness and electrical properties of anomalous zone by performing inverse analysis using measured resistivity of the ground. To make field tests possible, an apparatus was devised to attach electrode to tunnel face through the chamber. The electrode can be advanced from the chamber to the tunnel face to fully touch the ground in front of the tunnel face. In the 1st field test, none of the anomalous zone was predicted, because the rock around the tunnel face has the same resistivity and permittivity with the rock ahead of tunnel face. In the 2nd field test, 5 m thick anomalous zone was predicted with lower permittivity than that of the rock around the tunnel face. The test results match well with the ground condition predicted, respectively, from geophysical exploration, or directly obtained either from drilling boreholes or from daily observed muck condition.

Full-scale testing and modeling of the mechanical behavior of shield TBM tunnel joints

  • Ding, Wen-Qi;Peng, Yi-Cheng;Yan, Zhi-Guo;Shen, Bi-Wei;Zhu, He-Hua;Wei, Xin-Xin
    • Structural Engineering and Mechanics
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    • v.45 no.3
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    • pp.337-354
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    • 2013
  • For shield TBM (Tunnel Boring Machine) tunnel lining, the segment joint is the most critical component for determining the mechanical response of the complete lining ring. To investigate the mechanical behavior of the segment joint in a water conveyance tunnel, which is different from the vehicle tunnel because of the external loads and the high internal water pressure during the tunnel's service life, full-scale joint tests were conducted. The main advantage of the joint tests over previous ones was the definiteness of the loads applied to the joints using a unique testing facility and the acquisition of the mechanical behavior of actual joints. Furthermore, based on the test results and the theoretical analysis, a mechanical model of segment joints has been proposed, which consists of all important influencing factors, including the elastic-plastic behavior of concrete, the pre-tightening force of the bolts and the deformations of all joint components, i.e., concrete blocks, bolts and cast iron panels. Finally, the proposed mechanical model of segment joints has been verified by the aforementioned full-scale joint tests.

Introduction to Research Trend of Real-Time Measurement for Wear of TBM Disc Cutter (TBM 디스크커터의 마모량 실시간 계측을 위한 연구현황)

  • Min-Sung, Park;Min-Seok, Ju;Min-Sung, Cho;Jun, Lee;Jung-Joo, Kim;Hoyoung, Jeong
    • Tunnel and Underground Space
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    • v.32 no.6
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    • pp.478-490
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    • 2022
  • TBM disc cutter, which is the main cutting tool of tunnel boring machine (TBM), is replaced when it is excessively worn during the boring process. Disc cutters are usually monitored by workers at cutterhead chamber, and they check the status and wear amount of cutters. Because cutterhead chamber is usually in dangerous circumstance due to high pressure and instability of excavation surface, the measurement by manpower occasionally results in inaccuracy of measurement result. In order to overcome the limitations, the real-time disc cutter monitoring techniques have been developed in some foreign countries. This paper collected the current status of disc cutter monitoring system from the literature. Several types of sensors are used to measure the cutter wear, and it is believed that the collected information can be useful reference when similar domestic technologies are developed in the future.

TBM 터널과 NATM 터널의 초 근접시공 사례

  • 이인기
    • Magazine of korean Tunnelling and Underground Space Association
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    • v.1 no.2
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    • pp.161-170
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    • 1999
  • 본고에서는 $1986.8\~1988.7$월중에 시공된 부산지하철 1호선 3단계 건설구간 중 서대신동 로타리에서 괴정국민학교 앞까지 연${\cdot}$경암지역에서의 TBM(Tunnel Boring Machine)으로 시행된 단선터널(7.0m)과 NATM으로 시행한 복선터널의 근접시공에 따른 간벽부 보강설계 내용과 근접부 시공시 계측결과 분석, 지보 Pattern조정 및 시공 실적 등을 제시하였다. 원설계 내용 분석 결과 지보 Pattern이 현장 지반조건에 비해 과다하였고 TBM 굴진시 Thrust 2500kN(본 기계 기준) 이상인 연암이상의 지반에서는 TBM 굴착으로의 효율성이 있었고, 경암구간에서 병행터널의 간섭영향을 배제하려면 터널간의 중심거리가 터널직경의 2배 이상이 되어야 하며, TBM 단선터널(7.0m)의 일 평균 굴진 길이는 4.6m로 분석되었다. 앞으로 이와 유사한 암층에서의 터널근접 시공 및 TBM 굴착시 본 분석내용이 참고가 되기를 기대하여 본고를 작성하였다.

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Prediction of TBM performance based on specific energy

  • Kim, Kyoung-Yul;Jo, Seon-Ah;Ryu, Hee-Hwan;Cho, Gye-Chun
    • Geomechanics and Engineering
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    • v.22 no.6
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    • pp.489-496
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    • 2020
  • This study proposes a new empirical model to effectively predict the excavation performance of a shield tunnel boring machine (TBM). The TBM performance is affected by the geological and geotechnical characteristics as well as the machine parameters of TBM. Field penetration index (FPI) is correlated with rock mass parameters to analyze the effective geotechnical parameters influencing the TBM performance. The result shows that RMR has a more dominant impact on the TBM performance than UCS and RQD. RMR also shows a significant relationship with the specific energy, which is defined as the energy required for excavating the unit volume of rock. Therefore, the specific energy can be used as an indicator of the mechanical efficiency of TBM. Based on these relationships with RMR, this study suggests an empirical performance prediction model to predict FPI, which can be derived from the correlation between the specific energy and RMR.

A study on EPB shield TBM face pressure prediction using machine learning algorithms (머신러닝 기법을 활용한 토압식 쉴드TBM 막장압 예측에 관한 연구)

  • Kwon, Kibeom;Choi, Hangseok;Oh, Ju-Young;Kim, Dongku
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.24 no.2
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    • pp.217-230
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    • 2022
  • The adequate control of TBM face pressure is of vital importance to maintain face stability by preventing face collapse and surface settlement. An EPB shield TBM excavates the ground by applying face pressure with the excavated soil in the pressure chamber. One of the challenges during the EPB shield TBM operation is the control of face pressure due to difficulty in managing the excavated soil. In this study, the face pressure of an EPB shield TBM was predicted using the geological and operational data acquired from a domestic TBM tunnel site. Four machine learning algorithms: KNN (K-Nearest Neighbors), SVM (Support Vector Machine), RF (Random Forest), and XGB (eXtreme Gradient Boosting) were applied to predict the face pressure. The model comparison results showed that the RF model yielded the lowest RMSE (Root Mean Square Error) value of 7.35 kPa. Therefore, the RF model was selected as the optimal machine learning algorithm. In addition, the feature importance of the RF model was analyzed to evaluate appropriately the influence of each feature on the face pressure. The water pressure indicated the highest influence, and the importance of the geological conditions was higher in general than that of the operation features in the considered site.