• Title/Summary/Keyword: Tubular Surface

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Static test on failure process of tubular T-joints with initial fatigue crack

  • Wang, Yamin;Shao, Yongbo;Song, Shengzhi;Yang, Dongping
    • Steel and Composite Structures
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    • v.24 no.5
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    • pp.615-633
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    • 2017
  • Fatigue crack initiated in welded tubular joints due to cyclic loading may produce harmful effect on the integrity of the tubular structures. To study such effect, both fatigue and static tests on nine circular tubular T-joint specimens made of carbon steel materials were carried out. The specimens were subjected to tensile loading in both fatigue and static tests. The load-displacement relation, the crack propagation and the failure mode of the specimens are all analyzed. The deterioration of the static strength of the cracked T-joints is also investigated and evaluated through an area reduction factor. Experimental results indicate that the static strength of a tubular T-joint with a surface crack seems to decrease slightly while a through crack has relatively remarkable effect on the reduction of the static strength. Additionally, experimental results also show that the toughness of the materials and the geometry of the specimens play an important role on the failure process of cracked tubular T-joints.

Tensile Strength Change of Circular Structural member with Artificial Sectional Surface Damage (인위적 표면 단면손상 수준에 따른 원형 부재의 인장성능 변화)

  • Ha, Min-Gyun;Kwon, Tae-Yun;Lee, Won-Hong;Ahn, Jin-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.3
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    • pp.100-109
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    • 2021
  • This study was examined the tensile strength change of a circular tubular member with artificial sectional damage on its surface to consider surface sectional damage by corrosion. The tensile strength tests were conducted using circular tubular specimens with artificial sectional damage considering sectional damaged height and width on its surface according to the corrosion level. From the tensile strength test results, it is confirmed that tensile strength of the circular tubular specimens was affected by the damaged circumference (damaged width), not damaged length (damaged height) and their tensile failures were appeared at the minimum section of the artificial sectional damage part. Nonlinear finite-element analyses were conducted considering equivalent sectional damage effect on sectional damaged part in tensile specimens to examine the change in the tensile strength of tubular specimens with artificial sectional damage since it is difficult to estimate the sectional damaged surface condition of the specimens clearly. From the nonlinear finite element analysis results for the tensile test specimens, tensile strengths of test specimens with irregular sectional damaged surface were relatively evaluated to be highly decreased than these of FE analysis model with equivalent sectional damage. Therefore, residual tensile strengths of tensile members with irregular sectional damage as local corrosion can be evaluated and predicted using correlation coefficient between tensile test results and FE analysis results with equivalent sectional damage.

Characteristics of CFRP strengthened tubular joints subjected to different monotonic loadings

  • Prashob, P.S.;Shashikala, A.P.;Somasundaran, T.P.
    • Steel and Composite Structures
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    • v.32 no.3
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    • pp.361-372
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    • 2019
  • Tubular joints are used in the construction of offshore structures and other land-based structures because of its ease of fabrication. These joints are subjected to different environmental loadings in their lifetime. At the time of fabrication or modification of an existing offshore platform, tubular joints are usually strengthened to withstand the environmental loads. Currently, various strengthening techniques such as ring stiffeners, gusset plates are employed to strengthen new and existing tubular joints. Due to some limitations with the present practices, some new techniques need to be addressed. Many researchers used Fibre Reinforced Polymer (FRP) to strengthen tubular joints. Some of the studies were focused on axial compression of Glass Fibre Reinforced Polymer (GFRP) strengthened tubular joints and found that it was an efficient technique. Earlier, the authors had performed studies on Carbon Fibre Reinforced Polymer (CFRP) strengthened tubular joint subjected to axial compression. The study steered to the conclusion that FRP composites is an alternative strengthening technique for tubular joints. In this work, the study was focused on axial compression of Y-joint and in plane and out of plane bending of T-joints. Experimental investigations were performed on these joints, fabricated from ASTM A106 Gr. B steel. Two sets of joints were fabricated for testing, one is a reference joint and the other is a joint strengthened with CFRP. After performing the set of experiments, test results were then compared with the numerical solution in ANSYS Parametric Design Language (APDL). It was observed that the joints strengthened with CFRP were having improved strength, lesser surface displacement and ovalization when compared to the reference joint.

Hysteretic behaviour of circular tubular T-joints with local chord reinforcement

  • Shao, Y.B.;Wang, Y.M.;Yang, D.P.
    • Steel and Composite Structures
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    • v.21 no.5
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    • pp.1017-1029
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    • 2016
  • When a welded circular hollow section (CHS) tubular joint is subjected to brace axial loading, failure position is located usually at the weld toe on the chord surface due to the weak flexural stiffness of the thin-walled chord. The failure mode is local yielding or buckling in most cases for a tubular joint subjected to axial load at the brace end. Especially when a cyclic axial load is applied, fracture failure at the weld toe may occur because both high stress concentration and welding residual stress along the brace/chord intersection cause the material in this region to become brittle. To improve the ductility as well as to increase the static strength, a tubular joint can be reinforced by increasing the chord thickness locally near the brace/chord intersection. Both experimental investigation and finite element analysis have been carried out to study the hysteretic behaviour of the reinforced tubular joint. In the experimental study, the hysteretic performance of two full-scale circular tubular T-joints subjected to cyclic load in the axial direction of the brace was investigated. The two specimens include a reinforced specimen by increasing the wall thickness of the chord locally at the brace/chord intersection and a corresponding un-reinforced specimen. The hysteretic loops are obtained from the measured load-displacement curves. Based on the hysteretic curves, it is found that the reinforced specimen is more ductile than the un-reinforced one because no fracture failure is observed after experiencing similar loading cycles. The area enclosed by the hysteretic curves of the reinforced specimen is much bigger, which shows that more energy can be dissipated by the reinforced specimen to indicate the advantage of the reinforcing method in resisting seismic action. Additionally, finite element analysis is carried out to study the effect of the thickness and the length of the reinforced chord segment on the hysteretic behaviour of CHS tubular T-joints. The optimized reinforcing method is recommended for design purposes.

Performance Characteristics of Anode-Supported Tubular Solid Oxide Fuel Cell (연료극 지지체식 원통형 고체산화물 연료전지의 성능 특성)

  • Song Rak-Hyun;Song Keun-Suk
    • Korean Journal of Materials Research
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    • v.14 no.5
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    • pp.368-373
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    • 2004
  • To improve the conventional cathode-supported tubular solid oxide fuel cell (SOFC) from the viewpoint of low cell power density, expensive fabrication process and high operation temperature, the anode-supported tubular solid oxide fuel cell was investigated. The anode tube of Ni-8mol% $Y_2$O$_3$-stabilized $ZrO_2$ (8YSZ) was manufactured by extrusion process, and, the electrolyte of 8YSZ and the multi-layered cathode of $LaSrMnO_3$(LSM)ILSM-YSZ composite/$LaSrCoFeO_3$ were coated on the surface of the anode tube by slurry dip coating process, subsequently. Their cell performances were examined under gases of humidified hydrogen with 3% water and air. In the thermal cycle condition of heating and cooling rates with $3.33^{\circ}C$/min, the anode-supported tubular cell showed an excellent resistance as compared with the electrolyte-supported planar cell. The optimum hydrogen flow rate was evaluated and the air preheating increased the cell performance due to the increased gas temperature inside the cell. In long-term stability test, the single cell indicated a stable performance of 300 mA/$\textrm{cm}^2$ at 0.85 V for 255 hr.

Evaluation of Properties and Fabrication of Tubular Supports Segmented-in-Series Solid Oxide Fuel Cell (SOFC) (세그먼트 SOFC 관형 세라믹 지지체의 제작 및 특성 평가)

  • Yun, Ui-Jin;Lee, Jong-Won;Lee, Seung-Bok;Lim, Tak-Hyoung;Park, Seok-Joo;Song, Rak-Hyun;Shin, Dong-Ryul;Han, Kyoo-Seung
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.3
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    • pp.214-219
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    • 2010
  • In this study, we fabricated tubular ceramic support for segmented-in-series solid oxide fuel cell (SOFC) by using CSZ(CaO-stabilized $ZrO_2$) as main material and activated carbon as pore former. Thermal expansion properties of ceramic support with different amounts of activated carbon were analyzed by using dilatometer to decide a suitable sintering temperature. The tubular ceramic supports with different amounts of activated carbon (5, 10, 15wt.%) were fabricated by the extrusion technique. After sintering at $1100^{\circ}C$ and $1400^{\circ}C$ for 5h., cross section and surface morphology of tubular ceramic support were analyzed by using SEM image. Also, the porosity, mechanical property, gas permeability of tubular ceramic supports was measured. Based on these results, we established the suitable fabrication technique of tubular ceramic support for segmented-in-series SOFC.

Fabrication of the Functional Coatings of a Tubular Solid Oxide Fuel by Plasma Spray Processes. (플라즈마 용사법을 이용한 원통형 고체산화물 연료전지의 요소피막 제조)

  • 주원태;홍상희
    • Journal of the Korean institute of surface engineering
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    • v.30 no.5
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    • pp.333-346
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    • 1997
  • Plasma spray processes for functional coatings of tubular SOFC ( Soild oxide Fuel Cell).consisting of air electrode, oxide electrolyte, an fuel electrode, are optimized by fully saturated fractional factorial testing. Material and electric characteristics of each coating are analtsed by the implementation of SEM and optical microscope for evaluating microstructure and porosity, X-ray diffraction method for investigating compositional change between raw powder and sprayed coating, and Van der Pauw method for measuring electrical conductivity. LSM ($La_{0.65}Sr_{0.35}MnO_3$air electrode and Ni-YSL fuel electrode coatings have porosities of around 23~30% sufficient for effective fuel and oxidant gas supply to electrochemical reaction interfaces and electrical conductivities of around 90 S/cm and 1000 S/cm, respectively, enough for acting as current collecting electrodes. YSZ($ZrO_2-8mol%Y_2O_3$) electrolyte film has a high ionic conductivities of 0.05~0.07 S/cm at $1000^{\circ}C$ in air atmosphere, but appears to be somewhat too porous to reduce the thickness. for enhancing the cell efficiency. A unit tubular SOFC has beem fabricated by the optimized plasma spray processes for each functional coating and the cell. Its electrochemical chracteristics are investigated by measuring voltage-current and power density with variation of operationg temperature, radio of fuel to air gas flowrates, and total gas flowrate of reactants.

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Spectral Analysis of $CO_2$ Corrosion Product Scales on 13Cr Tubing Steel

  • Lin, Guan-fa;Xu, Xun-yuan;Bai, Zhen-quan;Feng, Yao-rong
    • Corrosion Science and Technology
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    • v.7 no.4
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    • pp.201-207
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    • 2008
  • $CO_2$ corrosion product scales formed on 13 Cr tubing steel in autoclave and in the simulated corrosion environment of oil field are investigated in the paper. The surface and cross-section profiles of the scales were observed by scanning electron microscopy (SEM), the chemical compositions of the scales were analyzed using energy dispersion analyzer of X-ray (EDAX), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) to confirm the corrosion mechanism of the 13 Cr steel in the simulated $CO_2$ corrosion environment. The results show that the corrosion scales are formed by the way of fashion corrosion, consist mainly of four elements, i.e. Fe, Cr, C and O, and with a double-layer structure, in which the surface layer is constituted of bulky and incompact crystals of $FeCO_3$, and the inner layer is composed of compact fine $FeCO_3$ crystals and amorphous $Cr(OH)_3$. Because of the characteristics of compactness and ionic permeating selectivity of the inner layer of the corrosion product scales, 13 Cr steel is more resistant in $CO_2$ corrosion environment.

Experimental study on hollow steel-reinforced concrete-filled GFRP tubular members under axial compression

  • Chen, B.L.;Wang, L.G.
    • Steel and Composite Structures
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    • v.32 no.1
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    • pp.59-66
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    • 2019
  • Hollow steel-reinforced concrete-filled GFRP tubular member is a new kind of composite members. Firstly set the mold in the GFRP tube (non-bearing component), then set the longitudinal reinforcements with stirrups (steel reinforcement cage) between the GFRP tube and the mold, and filled the concrete between them. Through the axial compression test of the hollow steel-reinforced concrete-filled GFRP tubular member, the working mechanism and failure modes of composite members were obtained. Based on the experiment, when the load reached the ranges of $55-70%P_u$ ($P_u-ultimate$ load), white cracks appeared on the surface of the GFRP tubes of specimens. At that time, the confinement effects of the GFRP tubes on core concrete were obvious. Keep loading, the ranges of white cracks were expanding, and the confinement effects increased proportionally. In addition, the damages of specimens, which were accompanied with great noise, were marked by fiber breaking and resin cracking on the surface of GFRP tubes, also accompanied with concrete crushing. The bearing capacity of the axially compressed components increased with the increase of reinforcement ratio, and decreased with the increase of hollow ratio. When the reinforcement ratio was increased from 0 to 4.30%, the bearing capacity was increased by about 23%. When the diameter of hollow part was decreased from 55mm to 0, the bearing capacity was increased by about 32%.

Breakdown Analysis of Piezoelectric Ceramics Using J Integral (J 적분을 이용한 압전세라믹의 절연파괴 해석)

  • Lin, Song;Kim, Yu-Hwan;Beom, Hyeon-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.105-111
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    • 2009
  • Dielectric breakdown in piezoelectric ceramics is analyzed by using the three dimensional J integral. The J integral is shown to be a path-independent surface integral for a conductive tubular channel in a piezoelectric material. J integrals are also numerically calculated for conductive defects and tubular channels in piezoelectric ceramics through finite element analysis.