• Title/Summary/Keyword: Tube-sheet

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An Experimental Study on the Generation of Air-core with Swirl Flow in a Horizontal Circular Tube (수평원통 관에서 선회유동의 공기동 발생에 관한 실험적 연구)

  • 장태현
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.6
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    • pp.922-930
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    • 2004
  • An experimental investigation was performed to study on the generation of air bubble and air core with swirling flow in a horizontal cicular tube. To determine some characteristics of the flow, 2D PIV technique is employed for velocity measurement in water. The experimental rig is manufactured from an acryl tube. The test tube diameter of 80mm, and a length of 3000mm. The used algorithm is the gray leve cross-correlation method(Kimura et al. 1986). An Ar-ion laser is used and the light from the laser(500mW) passes through a probe to make two-dimensional light sheet. In order to make coded images of the tracer particles on one frame, an AOM(Acoustic-Optical Modulator) is used. The maximum axial velocities showed near the test tube wall at y/D =0.1 and y/D =0.9 along the test tube. The higher Reynolds number increase, the lower axial velocities are showed in the center of the test tube. The air bubbles are generated from Re =10,000 and developed into air core from the recirculating water pump rpm equal 30Hz. The pressure and temperature are measured across the test tube at X/D=3.33.

Trends and Automotive Applications of Hydroforming (하이드로포밍 부품 적용 및 기술 개발 현황)

  • 서만석;김덕환
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.295-301
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    • 2002
  • Recently, design concepts of vehicle will have to consider the safty and economy of fuel consumtion. The hydroforming technology has applied to increase strength, and to decrease weight, cost and part count. The hydroforming has been recognized as general technique in automotive industry. This paper deals with the trends of automotive application of hydroforming, new hydroforming technologies, facilities.

복수기 및 열교환기의 부식과 전기방식법

  • 박현기
    • 전기의세계
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    • v.44 no.4
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    • pp.25-30
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    • 1995
  • 복수기 및 열교환기는 진공증발 등 특수한 것을 제외하면 면적을 크게하여 유속을 부여하고 전도효율을 높이기 위해 금속관을 주체로 하는 다관식이 많다. 냉각수는 다량으로 필요하기 때문에 하수나 지하수보다 질이 떨어지는 공업용수나 해수가 많이 사용되나, 우리나라는 용수 부족등으로 인하여 해안지방에 화력 및 원자력 발전소, 정유공장 및 일반산업체 등이 집중되어 있어 대부분의 경우 해수를 냉각수로 사용하고 있는 실정으로 해수에 의한 심한 부식성으로 tube, tube sheet 및 water box가 빠른 속도로 부식되어 열교환기 이용률을 저하시키며 잦은 고장으로 인한 발전 및 조업중단등의 사고를 야기할 수 있으므로 부식손상등의 종류 및 대책드을 강구하기 위하여 적정 방식법을 논의 하기로 한다.

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Study on the dynamics of capillary rise between elastic sheets (탄성박판간의 모세관 상승운동에 관한 연구)

  • Ahn, Won-Jin;Kim, Ho-Young
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2743-2746
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    • 2007
  • When a small tube is dipped into a liquid surface, surface tension forces cause the liquid in the tube to rise vertically against the gravity. When the tube is flexible, hydrostatic pressure difference caused by the capillary flow deforms the tube and the deformation which narrows the flow route changes the rising velocity. We study a simple model of this elastocapillary interaction in the context of the surface-tension-driven vertical rise of a liquid between two long flexible hydrophilic sheets that are held a small distance apart at one end. We provide an analytical theory for the rise rate of the liquid and show that our experiments are consistent with the theory.

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A Dynamic Model of U-Tube Steam Generator for CANDU Simulation

  • Lim, Jae-Cheon;Seoungyon Cho
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05b
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    • pp.213-218
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    • 1996
  • A simulation model for the transient behavior of CANDU U-tube steam generator(UTSG) has been developed for application to the simulation of operational transient behavior of CANDU nuclear power plant. For application to CANDU UTSG. tile design characteristics of CANDU UTSG such as Wolsong Units, feedwater inlet near the tube sheet. is approximated. For realistic prediction of thermal hydraulic behavior of and tube bundle region is divided into two separate control volumes, subcooled region and saturated region. and the variation of thermal hydraulic properties within a control volume is considered. Test results for typical CANDU operational transient case show reasonable transient behavior of steam generator and considered to be applicable to the simulation of overall plant.

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Effect of Process Parameters on Forming Characteristics of Flange Hydroforming Process (플랜지 형성 액압성형시 공정변수에 따른 성형 특성)

  • Lee, H.J.;Joo, B.D.;Choi, M.K.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.113-119
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    • 2010
  • Hydroforming is the technology that utilizes hydraulic pressure to form tube or sheet materials into desired shapes inside die cavities. Tube hydroforming provides a number of advantages over the conventional stamping process, including fewer secondary operations, weight reduction, assembly simplification, adaptability to forming of complex structural components and improved structural strength. In many case, hydroformed parts have to be structurally joined at some point. Therefore it is useful if the hydroformed automotive parts can be given a localized attachment flange. In this study for the numerical process design FE analysis was performed with DYNAFORM 5.5. Die parting angle and circumferential expansion ratio was optimized. With optimized condition, bulge and hydroforming experiments to form flange were performed. Forming characteristic at various pressure conditions was analyzed and optimized internal pressure condition was evaluated. The results show that flanged parts can be successfully produced by tube hydroforming process.

Laser Weldability and Formability of Hot Rolled Steels for Hydroforming Applications (하이드로포밍용 열연 강재의 레이저 용접성 및 성형 특성)

  • Lee Won-Beam;Lee Jong-Bong
    • Journal of Welding and Joining
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    • v.22 no.6
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    • pp.19-24
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    • 2004
  • The laser welding and its analysis of thin-sheet carbon steels were carried out with high power $CO_{2}$ laser. The main factor of weld quality of laser welding is gap and edge quality. This work was preformed to focus on the gap tolerance problem during laser welding. First, bead on plate welding of thin sheet was examined to investigate the effect of laser welding variables, and to obtain optimum welding condition. Butt welding was also carried out to show the effect of gap on the laser weldability of thin sheet. In order to investigate the effect of gap on formability of welded thin sheet, LDH test was caried out. At high welding speed, the partial penetration was obtained by low heat input. Otherwise, porosity was formed in the bead at low weld speed because of too much heat input. The optimum welding condition of welding was derived from bead width, penetration and hardness property. The maximum gap tolerance on laser welding was observed to be about 0.2mm. This gap size has good relationship with beam size of laser spot(about 0.3mm). The formability of welded sheet was about $80{\%}$ value of base metal and the gap size has not affected on the formability, although weld quality is dependent on the gap size.

Weld Quality Monitoring and Seam Tracking in Making of Welded Tube using $CO_2$ Laser ($CO_2$ 레이저를 이용한 용접튜브 제조공정에서의 용접선 추적 및 용접품질 모니터링)

  • Suh, Jeong;Lee, Jae-Hoon;Kim, Jeng-O;Kang, Hee-Shin;Lee, Moon-Yong;Jung, Byung-Hun
    • Journal of Welding and Joining
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    • v.21 no.7
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    • pp.34-41
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    • 2003
  • Weld quality monitoring and seam tracking along the butt-joint lengthwise to the tube axis are studied. The material of tube is 60kg/$\textrm{mm}^2$ grade steel sheet, and the longitudinal butt-joint is shaped by 2 roll bending machine. The tube with a thickness of 1.5mm, diameter of 105.4mm and length of 2000mm is successfully obtained by the $CO_2$ laser welding system equipped with a seam tracker and plasma sensor. Experimental results show that the developed welding system can be used for the precision seam tracking and the real-time monitoring of weld quality, and the laser welded tube can be used for car body md component after tubular hydroforming.

Minimization of Welding Defect in $CO_2$ Laser Welded Tube

  • Suh Jeong;Kang Hee-Shin;Lee Jae-Hoon;Park Kyoung-Taik;Lee Moon-Yong;Jung Byung-Hun
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.3
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    • pp.19-23
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    • 2005
  • To minimize the weld defect in manufacturing of the welded tube by using $CO_2$ laser, the monitoring of the welding quality and the seam tracking along the butt-joint lengthwise to the tube axis are studied. The longitudinal butt-joint is shaped from $60kgf/mm^2$ grade steel sheet by 2 roll bending method, and welded by the $CO_2$ laser welding system equipped with the seam tracker and plasma sensor. The laser welded tube has the thickness of 1.5mm, diameter of 105.4mm and length of 2000mm. The precise positioning of the laser beam on the butt-joint to be assembled is obtained within $200{\mu}m$ by the laser vision sensor. The artificial defects in the butt-joint are well observed by the signal of plasma intensity measured from the plasma sensor of UV wavelength range within 400nm. The developed $CO_2$ laser tube welding system has the function of the precision seam tracking and the real-time monitoring of the welding quality. In conclusion, the laser welded tube can be used for manufacturing of automobile chassis and components after hydro-forming.