• Journal of Advanced Marine Engineering and Technology
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• v.28 no.4
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• pp.648-656
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• 2004

In this study, a highly efficient shell-and-tube heat exchanger with plate fins is considered to improve thermal performance of the conventional shell-and-tube heat exchanger. This type of shell-and-tube heat exchanger with plate fins of various shape is simulated three-dimensionally using a commercial thermal-fluid analysis code. CFX4.4. The effect of the shape of the plate fin on heat transfer characteristics is also investigated by the simulation. Plate fins of four different shapes. plane, plane-slit. wave. and wave-slit fins, are considered. The flow fields, pressure drop and heat transfer characteristics in the heat exchanger are calculated. It is proved that the shell-and-tube heat exchanger with plate fins is superior to the conventional shell-and-tube heat exchanger without plate fins in terms of heat transfer. The shape of the plate fin is important in the performance of a heat exchanger such as heat transfer and pressure drop.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.1
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• pp.113-119
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• 2008

The purpose of the present paper is to investigate the optimal shape of the brake tube-end and flare nut for automobiles using the $DEFORM^{TM}-3D$, finite element code. A flare nut is a small and important part used to join a brake tube-end in automobiles. In this instance, we studied the optimal forging processes for the tube-end and flare nut. Finite element analysis has been carried out to predict an optimal shape of the tube-end and flare nut. Also the simulation results were reflected to the forging processes design for the tube-end and flare nut. The shape of the tube-end and flare nut is in agreement with the finite element simulation and the test results.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.4
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• pp.155-160
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• 2008

End part of the brake tube formed with the shape of snake head is important for the braking of automobile in safety because it has to prevent crack, fracture and defects occurred during the forming process. Especially, the shape of tube end has influence on the ability of brake. Based on the procedure of process design, in this paper, the forming operation is done by finite element method and the design variables are analyzed by Taguchi method. Design variables such as the outer angle of tube end with the shape of snake head(A), the inner angle to make a hole at tube end with the shape of snake head(B) and the forming distance at tube end(C) are used. Optimization of design variables is performed to minimize the damage factor of the tube end occurred during the forming process. The value of damage factor of 0.327 was obtained under the optimal condition like $A=114^{\circ},\;B=80^{\circ}$ and C=5.3mm, respectively.

• Journal of Institute of Control, Robotics and Systems
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• v.17 no.11
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• pp.1159-1167
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• 2011

A novel 3D tube scanning technique is proposed. The proposed tube scanning technique is developed for a special tube inspection module which consists of four line-lasers and one camera. Using the scanning module, we can reconstruct the 360 degree shapes of the inner surfaces of a cylindrical tube. From an image frame captured by the camera, we reconstruct a partial tube model based on four laser triangulations. Then by aligning such partial models with respect to a reference tube axis, a complete 3D shape of the tube is reconstructed. The tube axis in each reconstructed frame is aligned with a 3D Euclidean transformation to the reference axis. Several experiments show that the proposed method can align multiple tube axes very accurately and reconstruct 3D shapes of a tube with very low shape distortion.

• Structural Engineering and Mechanics
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• v.55 no.2
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• pp.349-364
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• 2015

Analytical solutions for modeling geotextile tubes during the filling process and approximation method to determine the densified tube shape are reviewed. The geotextile tube filling analysis is based on Plaut & Suherman's two-dimensional solution for geotextile tubes having a weightless and frictionless inextensible membrane resting on a rigid horizontal foundation subjected to internal and external hydrostatic pressures. The approximation for the densified tube shape developed by Leshchinsky et al. was adopted. A modified method for approximating the densified tube shape based on an areal-strain deformation analysis is introduced. Design diagrams useful for approximating geotextile tube measurements in the design process are provided.

• Transactions of Materials Processing
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• v.10 no.1
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• pp.3-14
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• 2001

Hydroforming is the technology using hydraulic pressure and forming sheet or tube metals to desired shape in a die cavity. lt can be characterized as tube hydroforming and sheet hydroforming depending on the shape of used blank. Due to its prcess-related benefits, this production technology has been remarkably noticed for great potential for feasible applications and recently gained great attraction from many industrials including automotive and non-automotive. This Paper analyzed the tube and the welded blank hydroforming process and compared formability of the processes for automotive engine mount bracket. The mathematical analysis was performed by using the dynamic explicit finite element code, PAM-STAMP. In tube hydroforming, bending, springback, and forming analysis were carried out and the effect of mandrel and axial feeding were examined. In welded blank hydroforming, pressure curve history is determined and the results of forming analysis were evaluated by the comparison of experimental results in the aspects of deformed shape and thickness distribution.

• Journal of Advanced Marine Engineering and Technology
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• v.29 no.3
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• pp.275-280
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• 2005

Recently there has been a growing interest in the design and manufacturing of the muffler tube due to the strict environment regulations, A muffler is an important part used to reduce noise and to purify exhaust gas in cars and heavy equipment. The shape of the muffler tube and the number of the tube hole has been made variously according to the weight and function of the car. The perforating technique of the muffler tube has a great influence on the manufacturing cost. In this study, metal forming analysis has been carried out to investigate the perforating process for the muffler tube and predict an optimal forming conditions of the muffler tube, Also its simulation results by the finite element method were reflected to the die design and the manufacturing system for the muffler tube. The perforating process is performed in the longitudinal direction of the tube. According to the simulation results, when the shear angle of punch was similar to the tube curvature, the optimal shape was obtained. Also when the clearance of die was 0.2mm, the burr was minimized and optimal shear section was obtained.

• Transactions of Materials Processing
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• v.16 no.8
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• pp.567-574
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• 2007

Double layered tube is assembled with an inner tube and an outer tube, similar in material or not, contacting closely and deforming simultaneously when subjected to external force. For the manufacturing of double layered tube, the hydroforming assembly technology has several advantages. Therefore in this study, hydroforming characteristics of double layered tube was investigated. The free bulge test was performed to produce formability diagrams of double layered tubes at various forming pressure and feeding amounts. The hexagonal shape hydroforming test was also performed to estimate the dimensional accuracies of double layered tube through the corner filling ratio and the gap between inner and outer tube. Besides experimental analyses, the analytical model that can predict internal pressure for the hydroforming of double-layered tube was proposed and experimentally validated.

• Transactions of Materials Processing
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• v.17 no.3
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• pp.218-224
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• 2008

A recent trend in automotive parts has been an integration of sub-assemblies with unified shapes. Tube structures also have been integrated to one body structure by using a near net shape forming instead of adopting welding. A cylindrical elastomer-forming process can be utilized to form a steel tube compressed in a radial direction. This process has some advantages compared to a hydro-forming or a swaging process in the viewpoint of a lower investment and a higher productivity. In order to predict a feasible specification of products within a work capability of the elastomer-forming equipment developed previously, effects of geometrical parameters of a tube on its shape accuracy are examined. Two characteristic parameters to account for the shape accuracy are chosen. One is the curvature radius at the corner part and the other is the straight ratio of the formed region. Careful examination of two parameters has led that the shape accuracy can be easily predicted by the regression equation obtained from the response surface method.

• Nuclear Engineering and Technology
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• v.52 no.3
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• pp.530-537
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• 2020

This study investigates the effect of an included angle and heat flux on heat transfer of V-shape tube array having a horizontal upper tube. The test uses two stainless steel tubes with a smooth surface submerged under the water at atmospheric pressure. The angle varies from 2° to 24°. The heat transfer coefficient gets decreasing in consequence as the angle increases. The enhancement due to the lower tube is distinct as the heat flux is lower than 60 kW/㎡, where the effect of the convective flow is dominant. The present study and the published results show a similar tendency. Although the heat transfer coefficient for the present study is smaller than the symmetry case, enhanced heat transfer is observed compared to the tube array having a lower horizontal tube as the included angle is less than 10°.