• Title/Summary/Keyword: Tube Furnace

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A Study on Carbonization Characteristics of Indonesian and Korean Bamboo for Production of Bamboo Charcoal and Vinegar (죽탄 및 죽초액 제조를 위한 인도네시아산 및 국내산 대나무의 탄화특성 비교 연구)

  • Yang, Won;Kim, Hui-Yeol;Chae, Tae-Young;Ibik, K.;Pohan, H.G.
    • Journal of the Korean Society of Combustion
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    • v.15 no.1
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    • pp.30-37
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    • 2010
  • Carbonization characteristics of Indonesian bamboos were investigated using lab-scale tube furnace, in order to find optimum design temperature of a carbonizer for producing bamboo charcoal and vinegar. The bamboo samples used in this study are local bamboos from Damyang in Korea, Andong and Petung in Indonesia. Correlation of electric resistance, specific surface area and pH of bamboo vinegar with pyrolysis temperature has been investigated. Electric resistance of the charcoal increased for higher pyrolysis temperature the specific surface area was also increased as carbonization temperature got higher. Charcoal which has specific surface area of over $300\;m^2/g$ could be produced at $700^{\circ}C$. pH of bamboo vinegar was decreased for highter carbonization temperature and vinegar under pH 3 could be produced for all bamboo samples. In this experimental condition, it was found that lower carbonization temperature is better for producing bamboo vinegar of high quality, while higher temperature is better for obtaining bamboo charcoal with larger surface.

Diffusion of buried contact grooves with spin-on source (스핀 온 소스를 이용한 함몰형 전극 형성을 위한 확산)

  • A.U. Ebong;S.H. Lee
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.6 no.3
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    • pp.424-430
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    • 1996
  • The present processing sequence for solar cells is very elaborate and ads to the cost of the fabricated cells. This processing cost, which accounts for about 30% of the total cost, can be reduced if the many high temperature sequences can be reduced without significantly reducing the cells energy conversion efficiency. By using the spin-on glasses (SOG) in conjunction with the conventional tube furnace (CTF) or rapid thermal annealer (RTA), the many high temperature process can be reduced to only one. In order to achieve efficiencies similar to the standard high temperature sequences using the solid or liquid sources, some basic characterization of the groove diffusion is necessary to ascertain the its suitability. This paper describes the work done in diffusing the buried contact grooves using the phosphorus SOG.

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A study on the fabrication and characterization of high temperature superconducting(HTS) tapes in Bi-System (Bi-계 고온초전도 선재의 제조 및 특성 연구)

  • 정년호;성태현;한영희;한상철;이준성
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.474-477
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    • 2002
  • We performed a continuous heat treatment experiment for long Si$_2$Sr$_2$CaCuO$_{x}$ (Bi2212) superconductor tapes on copper substrates. A precursor that contains a mixture of Bi$_2$O$_3$, SrCO$_3$, and CaCO$_3$ powders was prepared and screen-printed on Cu tapes. The screen- printed tapes were thermally treated by consecutive processes with various temperature settings using an air-filled tube furnace. The diffraction patterns and the microstructures of the high temperature superconductor thick films were analyzed by X-ray diffractometry (XRD) and optical Microscopy respectively, and the critical temperatures of the superconducting thick films were measured. The critical temperatures of the superconducting films were measured to be about 77K, and the films'crystallographic c-axes were confirmed to be normal to the film surfaces by XRD and morphology observation. We also observed that the thick superconducting layer is formed and aligned on the copper substrate via partial melted state that consists of a liquid phase and a secondary phase.e.

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THE CHARACTERISTICS OF HEAT TRANSFER AND CHEMICAL REACTION FOR THERMAL CRACKING OF ETHANE IN TUBULAR REACTOR (에탄 열분해 반응이 동반된 관형 반응기에서의 열전달 및 화학반응 특성 연구)

  • Shin, C.Y.;Ahn, J.
    • Journal of computational fluids engineering
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    • v.21 no.1
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    • pp.43-49
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    • 2016
  • Thermal cracking is commonly modeled as plug flow reaction, neglecting the lateral gradients present. In this paper, 2-dimensional computational fluid dynamics including turbulence model and molecular reaction scheme are carried out. This simulation is solved by means of coupled implicit scheme for stable convergence of solution. The reactor is modeled as an isothermal tube, whose length is 1.2 m and radius is 0.01 m, respectively. At first, The radial profile of velocity and temperature at each point are predicted in its condition. Then the bulk temperature and conversion curve along the axial direction are compared with other published data to identify the reason why discussed variations of properties are important to product yield. Finally, defining a new non-dimensional number, Effect of interaction with turbulence, heat transfer and chemical reaction are discussed for design of thermal cracking furnace.

A Study on the Transient Measurement of the Effective Thermal Diffusivity of Insulation Materials by NPE Method (NPE법을 이용한 절연재료의 유효열확산계수의 과도측정에 관한 연구)

  • Lim, Dong Joo;Bae, Sin Chul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.2 no.3
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    • pp.243-255
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    • 1990
  • The objective of this study is to present an efficient measurement method of the effective thermal diffusivity for the fibrous insulation material. The non-linear parameter estimation (NPE) method is adapted for this analysis because of its accuracy and its results are compared with those by other direct methods such as CTP, CHP and STD method. A experimental system is constructed with bell-jar vaccum chamber, diffusion pump, tube type furnace, control unit and data acquisition system included with A/D converter and IBM XT/AT personal computer. The typical results obtained from this study are as follows; 1) NPE method can be recommended as an useful and accurate method to measure the effective thermal diffusivity of insuation material because it is shown that the measurement error compared with those by other direct methods is reduced for standard material, NBS-1450b. 2) NPE method can minimize the effects of ill-measured temperature due to external disturbance, because the final value is found by point to point estimating. 3) NPE method dose not depend on the kinds of heat flux, since the surfac temperature are used to estimate the thermal diffusivity. 4) With NPE method, compared with the steady state method, a measuring time and a sample size could be reduced.

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Characterization of TiAlN Coated Layer with Heat Treatment Prepared by R.F Magnetron Sputtering (R.F magnetron sputtering법으로 제조된 TiAlN 코팅 층의 열처리 특성)

  • Song, Dong Hwan;Yang, Gwon Seung;Lee, Jong Kook
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.4
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    • pp.225-229
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    • 2006
  • TiAlN coatings are available in various industry fields as a wear resistant coating for high-speed machining, due to its high hardness, excellent oxidation and corrosion resistance. The corrosion resistance of TiAlN multilayer coatings is better than that of single TiN coatings. Most of TiAlN coated layers were formed by heat treatment of coating layers with a non-stoichiometric $Ti_xAl_{1-x}N$. In this study, TiAlN coated layer was prepared by R.F magnetron sputtering and investigated the thermal behavior for heat treatment at various temperature in tube furnace. The formation of large particles with porous microstructure and phase change from HCP to FCC were observed on coated layer during heat treatment over $850^{\circ}C$ and it reduced the corrosion resistance of coated TiAlN layers.

A Study on the Characteristics of the pyrolysis for the PE, PP, PVC, RPF by using TGA (PE, PP, PVC, RPF의 열중량분석들 이용한 열분해반응에 관한 연구)

  • Kim, Hi-Youl;Park, Sang-Shin;Che, Tae-Young;Park, Ju-Won;Yu, Tae-U;Yang, Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.637-641
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    • 2007
  • 화석연료의 고갈이 가시화됨에 따라 이를 해결하기 위한 대체에너지원의 확보를 위해 다양한 연구가 수행되어 왔다. 본 연구에서는 폐기물 특히 플라스틱 폐기물의 안정적인 처리 및 청정가스의 생산방법을 연구하기 위해서 선행적으로 플라스틱 폐기물의 열분해 특성을 조사하였으며, 그 반응모델을 제시하여 열분해로의 설계인자의 도출하고자 하였다. 대상 폐 플라스틱류로서 PE, PP, PVC, RPF 등을 이용하였고, 열중량분석기와 tube furnace를 통해서 온도에 따른 분해반응 특성을 확인하였다. 열분해 특성조사를 한 결과 PE, PP 등은 잔류 char가 없이 $400^{\circ}C$ 전후에서 완전 분해하였으며, PVC의 경우 $400^{\circ}C$ 이후에도 약 20% 이상의 char가 잔류함을 확인하였고, RPF의 경우에도 약 10%의 char이 잔류함을 확인하였다. 또한 각각의 열분해 특성을 DTG/TGA분석을 통해서 적정체류시간을 구할 수 있었고, 다단열분해 가스화기를 이용하여 합성가스를 제조한 결과 2500 kcal / $Nm^3$의 높은 발열량을 가진 합성가스를 제조할 수 있었다.

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Fabrication of Cu-Sheathed YBCO Thick Films by Screen Printing Method Using $Y_2$BaCu$O_5$ and BaC$O_3$ Powders (Y211 및 BaCO$_3$ 분말로 Screen Printing 법을 이용한 Cu-sheath의 YBCO 후막 제조)

  • 김경진;한상철;한영희;박병삼;정년호;윤희중;오제명;최희락;성태현
    • Progress in Superconductivity
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    • v.5 no.2
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    • pp.132-135
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    • 2004
  • We fabricated YBCO thick films by using a screen printing method with $Y_2$BaCuO$_{5}$(Y211) and BaCO$_3$ powders on Cu-substrate in $N_2$ atmosphere. Cu-sheathed YBCO thick film process is more simple and economic than YBCO coated conductor methods. The heat treatment is performed in the range of 860 - 875 $^{\circ}C$ for 5 min in the tube furnace of $N_2$ atmosphere. The flow rate of $N_2$ gas is fixed 60 $m\ell$/min. Microstructure and phases of thick films were investigated by optical microscope, X-ray diffraction(XRD) and SEM. At heat-treatment temperature, the thick films were partially melted by liquid reaction between CuO of oxidized copper substrate and the powders screen-printed on Cu-sheath. During the heat-treatment procedure, YBCO superconducting grains nucleate.e.

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Crystal Growth and Solid Solution of Hexagonal Ferrites (육방정 페라이트의 고용성 및 단결정 육성 연구)

  • 강진기;박병규;정수진
    • Journal of the Korean Ceramic Society
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    • v.23 no.3
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    • pp.78-86
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    • 1986
  • single crystals of various hexagonal ferrites were grown by a flux technique. For the growing experiment platinum crucibles of size 40 cc and a horizontal siliconit tube furnace were used. Charges consisted of the flux of BaO(SrO)/$B_2O_3$ and the composition of crystals in the system of BaO $(SrO)-Fe_2O_3-ZnO$. The BaO(SrO)/$B_2O_3$ molar ratio of the flux were varied from 1 to 3. Crystals up to 12.5mm in diameter were grown by slow cooling of melts from a maximum temperature of 1, 30$0^{\circ}C$or 1, 350$0^{\circ}C$ to 95$0^{\circ}C$ or 1, 00$0^{\circ}C$ The grown crystals exhibited a tabular hexagonal habits with very well developed ba-sal planes and narrow pyramidal faces of {1011} {1012} and {0001}. For the identification of the grown crystals X-ray diffraction studies were carried out. The effects of va-riations in flux ratio flux percentage and cooling rate on the quality of the grown crystals were studied. Cry-stal habits hillocks etch steps and growth spirals were observed by optical microscope. Magnetic properties of single crystals were measured.

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Determination of Char Oxidation Rates with Different Analytical Methods (국내 수입탄 촤의 산화반응률 측정을 위한 해석기법 비교)

  • Lee, Byoung-Hwa;Song, Ju-Hun;Kang, Ki-Tae;Chang, Young-June;Jeon, Chung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.11
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    • pp.876-885
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    • 2009
  • Char oxidation experiments were performed with a sub-bituminous roto-middle coal in the Drop Tube Furnace (DTF) at atmospheric pressure condition. While temperatures varied between 900, 1100, 1400 $^{\circ}C$, particle size, mass, particle temperature, and CO/$CO_2$ concentration were obtained to be used for kinetic analysis of the char oxidation. This study addresses several different methods to analyze the char consumption rate, which are classified as energy balance method, ash-traced mass method, flue-gas based method, and particle size based method. The char consumption rate obtained with such methods was compared with the results of Monson et al.$^{(24)}$ While there are some differences between them because of differences in experimental apparatus and parameters to be measured, the kinetic results seems to be reasonable enough to be incorporated in a numerical modeling of coal combustion.