• 대한기계학회논문집B
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• 제36권6호
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• pp.663-668
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• 2012

비산회에 의한 보일러 튜브 마모 문제는 석탄화력 보일러 튜브 파손에 주요한 요인이 된다. 때문에 튜브 보호막이나 다공판 등이 마모 문제 완화를 위하여 사용되고 있다. 그러나 비산회에 의한 튜브마모 문제는 이런 방법을 통하여 완전히 해결될 수 없는데 이는 보일러 마다 유동 조건이 다를 뿐만아니라 예상치 못한 위치에서 국부적으로 마모가 심화될 수 있기 때문이다. 문제는 보일러 내부 비대칭 유동과 국부적 유속 증가에서 기인함으로 튜브 마모 문제의 해결에 있어서 보일러 내부 유동을 명확히 파악하는 것이 무엇 보다 중요하다 하겠다. 본 연구에서는 튜브 마모 문제에 해결을 위해 사용되는 Cold Air Velocity Technique(CAVT)에 대하여 고찰하고 하동화력 2호기 보일러에 대하여 CAVT를 실제 적용함으로써 석탄화력 보일러에 있어서 CAVT 적용 가능성을 검증하였다.

• 한국자동차공학회논문집
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• 제8권6호
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• pp.208-219
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• 2000

In this study, static axial crush tests were performed with the new aluminum/GFRP hybrid tube. Glass/Epoxy prepregs were wrapped around an aluminum tube and co-cured. The failure of the hybrid tube was stable and progressive without trigger mechanism, and specific energy absorption was increased to the maximum of 33% in comparison with the aluminum tube. Effective energy absorption is possible for an inner aluminum tube because a wrapped composite tube constrains the deflection of an aluminum tube. The failure of a hybrid composite tube was stable without trigger mechanism because the inner aluminum tube could play the role of the crack initiator and controller. Mean crushing load could be calculated by modifying the plastic hinge collapse model for hybrid materials. The predicted results by this analytical model showed good agreement with the experimental results. It can be said that Aluminum/Glass-Epoxy hybrid tube is suitable for the vehicle front structure because this hybrid tube shows effective energy absorption, easy production, and simple application capability for RTM process.

• Structural Engineering and Mechanics
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• 제88권1호
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• pp.95-107
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• 2023

In this study, circular thin-walled reinforced high strength concrete-filled steel tube (RHSCFST) stub columns with various tube thicknesses (i.e., 1.8, 2.5 and 3.0mm) and reinforcement ratios (i.e., 0, 1.6%, 2.4% and 3.2%) were fabricated to explore the influence of these factors on the axial compressive behavior of RHSCFST. The obtained test results show that the failure mode of RHSCFST transforms from outward buckling and tearing failure to drum failure with the increasing tube thickness. With the tube thickness and reinforcement ratio increased, the ultimate load-carrying capacity, compressive stiffness and ductility of columns increased, while the lateral strain in the stirrup decreased. Comparisons were also made between test results and the existing codes such as AIJ (2008), BS5400 (2005), ACI (2019) and EC4 (2010). It has been found that the existing codes provide conservative predictions for the ultimate load-carrying capacity of RHSCFST. Therefore, an accurate model for the prediction of the ultimate load-carrying capacity of circular thin-walled RHSCFST considering the steel reinforcement is developed, based on the obtained experimental results. It has been found that the model proposed in this study provides more accurate predictions of the ultimate load-carrying capacity than that from existing design codes.

• 한국안전학회지
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• 제30권4호
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• pp.168-173
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• 2015

A steam generator tubing is one of the main pressure boundary of the reactor coolant system in the nuclear power plants. Structural integrity refers to maintaining adequate margins against failure of the tubing. Burst pressure of a tube at tube support plate can be higher than that for a free-span tube because failure behaviors could be interfered from the tube support plate. Alternative repair criteria for out-diameter stress corrosion cracking indications in tubes to the drilled type tube support plate were developed, however, there are very limited information to the eggcrate type tube support plate. This paper discussed reinforcement effect of steam generator tube burst pressure with axial out-diameter stress corrosion cracking within an eggcrate type tube support plate. A series of tube burst tests were performed under the room temperature and it was found out that there is no significant but marginal effects.

• Advances in concrete construction
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• 제8권4호
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• pp.335-349
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• 2019

To investigate the axial compressive performance of the recycled aggregate concrete (RAC) filled glass fiber reinforced polymer (GFRP) tube and profile steel composite columns, static loading tests were carried out on 18 specimens under axial loads in this study, including 7 RAC filled GFRP tube columns and 11 RAC filled GFRP tube-profile steel composite columns. The design parameters include recycled coarse aggregate (RCA) replacement percentage, profile steel ratio, slenderness ratio and RAC strength. The failure process, failure modes, axial stress-strain curves, strain development and axial bearing capacity of all specimens were mainly analyzed in detail. The experimental results show that the GFRP tube had strong restraint ability to RAC material and the profile steel could improve the axial compressive performance of the columns. The failure modes of the columns can be summarized as follow: the profile steel in the composite columns yielded first, then the internal RAC material was crushed, and finally the fiberglass of the external GFRP tube was seriously torn, resulting in the final failure of columns. The axial bearing capacity of the columns decreased with the increase of RCA replacement percentage and the maximum decreasing amplitude was 11.10%. In addition, the slenderness ratio had an adverse effect on the axial bearing capacity of the columns. However, the strength of the RAC material could effectively improve the axial bearing capacity of the columns, but their deformability decreased. In addition, the increasing profile steel ratio contributed to the axial compressive capacity of the composite columns. Based on the above analysis, a formula for calculating the bearing capacity of composite columns under axial compression load is proposed, and the adverse effects of slenderness ratio and RCA replacement percentage are considered.

• Corrosion Science and Technology
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• 제18권2호
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• pp.49-54
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• 2019

The purpose of this paper is to present failure analysis, of the heat exchanger tube in a district heating system. SS304 stainless steel is used, as material for the heat exchanger tube. The heat exchanger operates in a soft water environment containing a small amount of chloride ions, and regularly repeats operation and standstill period. This causes concentration of chloride ions on the outer surface of the tube, as well as repeat of thermal expansion, and shrinkage of the tube. As a result of microscopic examination, cracks showed transgranular as well as branched propagation, and many pits were present, at the initiation point of each crack. Energy disperstive spectroscopy analysis showed Fe and O peak, as well as Cl peak, meaning that cracks were affected by Cl ion. Failure of the tube was caused by chloride-induced stress corrosion cracking by thermal stress, high temperature, and localized enrichment of chloride ions.

• Computers and Concrete
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• 제15권2호
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• pp.141-166
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• 2015

In the present study, a Finite Element Model has been developed and used to study the effect of diameter to wall thickness ratio (D/t) of steel tube filled with concrete under axial loading on its behavior and load carrying capacity. The model is verified by comparing its findings with available experimental results. Influence of thickness and area of steel tube on strength, ductility, confinement and failure mode shapes has been studied. Strength enhancement factors, load factor, confinement contribution, percentage of steel and ductility index are defined and introduced for the assessment. A parametric study by varying length and thickness of tube has been carried out. Diameter of tube kept constant and equals to 140 mm while thickness has been varied between 1 mm and 6 mm. Equations were developed to find out the ultimate load and confined concrete strength of concrete. Variation of lateral confining pressure along the length of concrete cylinder was obtained and found that it varies along the length. The increase in length of tubes has a minimal effect on strength of tube but it affects the failure mode shapes. The findings indicate that optimum use of materials can be achieved by deciding the thickness of steel tube. A better ductility index can be obtained with the use of higher thickness of tube.

• Steel and Composite Structures
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• 제22권6호
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• pp.1487-1505
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• 2016

This paper presents the results of an experimental study on the behavior of a new type of composite FRP-concrete-steel member subjected to bi-axial eccentric loading. This new type of composite member is in the form of concrete-filled square steel tube slender columns with inner CFRP (carbon fiber-reinforced polymer) circular tube, composed of an inner CFRP tube and an outer steel tube with concrete filled in the two tubes. Tests on twenty-six specimens of high strength concrete-filled square steel tube columns with inner CFRP circular tube columns (HCFST-CFRP) were carried out. The parameters changed in the experiments include the slenderness ratio, eccentric ratio, concrete strength, steel ratio and CFRP ratio. The experimental results showed that the failure mode of HCFST-CFRP was similar to that of HCFST, and the specimens failed by local buckling because of the increase of lateral deflection. The steel tube and the CFRP worked together well before failure under bi-axial eccentric loading. Ductility of HCFST-CFRP was better than that of HCFST. The ultimate bearing capacity of test specimen was calculated with simplified formula, which agreed well with test results, and the simplified formula can be used to calculate the bearing capacity of HCFSTF within the parameters of this test.

• Geomechanics and Engineering
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• 제9권4호
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• pp.427-445
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• 2015

By means of finite element numerical simulation and pseudo-static method, the shallow-buried bilateral bias twin-tube tunnel subject to horizontal and vertical seismic forces are researched. The research includes rupture angles, the failure mode of the tunnel and the distribution of surrounding rock relaxation pressure. And the analytical solution for surrounding rock relaxation pressure is derived. For such tunnels, their surrounding rock has sliding rupture planes that generally follow a "W" shape. The failure area is determined by the rupture angles. Research shows that for shallow-buried bilateral bias twin-tube tunnel under the action of seismic force, the load effect on the tunnel structure shall be studied based on the relaxation pressure induced by surrounding rock failure. The rupture angles between the left tube and the right tube are independent of the surface slope. For tunnels with surrounding rock of Grade IV, V and VI, which is of poor quality, the recommended reinforcement range for the rupture angles is provided when the seismic fortification intensity is VI, VII, VIII and IX respectively. This study is expected to provide theoretical support regarding the ground reinforcement range for the shallow-buried bilateral bias twin-tube tunnel under seismic force.

• 대한기계학회논문집A
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• 제31권8호
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• pp.833-838
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• 2007

In tube hydroforming process, several defective products could be obtained such as bursting, wrinkling, folding, buckling. Because, especially, bursting is most frequently occurred failure among the well known failures, it is mostly important to predict the onset of bursting failure on tube hydroforming process. For most sheet metal forming processes, strain based forming limit diagram(FLD) is used often as a criteria to estimate the possibility of onset of the failures proposed above. However, FLD has a shortcoming that it is dependent on strain path while stress based diagram is independent on strain history. Generally, tube hydroforming consists of three main processes such as pre-bending, pre-forming, and hydroforming and it means that the strain histories of final products are nonlinear. Therefore, forming limit stress diagram(FLSD) is more suitable to predict forming limit for hydroforming parts. In this study, FLSD is applied to estimate bursting failure for an engine cradle of an automobile part. Consequently, it is proved that application of FLSD to predict forming limit is available for tube hydroforming parts.