• 제목/요약/키워드: Tube Drawing Process

검색결과 40건 처리시간 0.025초

The effect of mechanical working on processing the Bi-2223/Ag tapes using PIT method

  • Oh, S.S.;Ha, D.W.;Kim, S.C.;Bae, S.W.;Kwon, Y.K.;Ryu, K.S.;Ha, H.S.
    • 한국초전도학회:학술대회논문집
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    • 한국초전도학회 2000년도 High Temperature Superconductivity Vol.X
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    • pp.276-279
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    • 2000
  • When high temperature superconducting tapes is fabricated using the PIT (Powder In Tube) method, the length of HTS tapes is increased more than 500 ${\sim}$ 1,000 times of initial powder packed billet. On mechanical processing, heterogeneous properties between the ceramic superconducting core and Ag/Ag alloy sheath occur the non-uniformity deformation as like sausaging that deteriorate the critical current properties of HTS tapes. In this study, we investigated the workability of Bi-2223/Ag/Ag alloy sheath tapes fabricated by the PIT method involving a number of different mechanical processes, multi drawing and rolling. In order to obtain the high critical current density and high uniformity of Bi-2223/Ag sheath tapes, the influences of powder packing density, drawing die angle and rolling parameters were studied. We found that the roll diameter is an important variable in the rolling process, as critical current of tapes rolled using 250 mm rolls was higher than that using 150 mm rolls.

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자동차용 카울크로스바의 일체화 성형 공정 개발에 관한 연구 (A Study on Development of One-Piece Manufacturing Process for Automotive Cowl Cross Bar)

  • 김홍석;윤재웅
    • 한국융합학회논문지
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    • 제8권12호
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    • pp.275-281
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    • 2017
  • 카울크로스바는 차체의 계기판 후면에 설치되는 보강 부품으로서 최근 부품의 기능 개선 및 차량 경량화의 요구로 인하여 점차 복잡한 형상의 제품이 개발되고 있다. 특히, 제품 좌우의 지름과 두께가 서로 다른 경우에 이직경 파이프의 용접을 통하여 제품이 생산되는데, 외관 품질 및 기계적 성질의 저하 문제가 지속적으로 제기되어 소성 가공을 이용한 일체화 성형 기법의 개발이 요구되고 있다. 본 연구에서는 좌우 형상이 서로 다른 직선형 카울크로스바에 대한 일체화 성형 기법으로서 복합 인발 공정과 스웨이징 공정을 개발하였으며 기계적 성질 및 생산비의 관점에서 개발 공정들을 비교하고자 한다. 결론적으로 일체화 성형 제품이 기존 용접 제품에 비해 우수한 굽힘 강도를 보이며 스웨이징 공정을 사용할 경우 보다 저렴한 비용으로 생산이 가능함을 알 수 있었다.

Bi-2223 고온초전도 선재의 임계전류 향상에 관한 연구 (A study on Improvement of Critical Current for Bi-2223 HTS Tapes)

  • 하홍수;정종만;이남진;장현만;하동우;오상수;권영길;류강식
    • 한국초전도저온공학회:학술대회논문집
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    • 한국초전도저온공학회 2000년도 KIASC Conference 2000 / 2000년도 학술대회 논문집
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    • pp.3-5
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    • 2000
  • Among the various processing techniques used in HTS wire fabrication, the PIP(Powder In Tube) method is currently one of the most promising for applications on an industrial scale. In this study, we have fabricated Bi-2223/Ag superconducting tapes using the modified PIT process, where several process factors were changed and improved, ie., powder packing, drawing, rolling and heat treatment. We obtained Bi-2223 tape that have high critical current, 46 a at 77.3 K, have high critical current, 46A at 77.3 K, self field although the tape was not pressed but only rolled. The critical current of 100m class long length tape was measured 21.6A at the same criterion. Besides, the critical current of Bi-2223/Ag tape was measured applying magnetic fields with different directions at various temperatures.

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Dielectric/Magnetic Nanowires Synthesized by the Electrospinning Method for Use as High Frequency Electromagnetic Wave Absorber

  • 좌용호
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2009년도 추계학술발표대회
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    • pp.14-14
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    • 2009
  • High frequency electromagnetic(EM) waves are increasingly being applied in industries because of saturationat lower frequency bands as a result of huge demand. However, electromagneticinterference (EMI) has become a serious problem, and as a result, highfrequency EM absorbers are now being extensively studied. Also, recentdevelopments in absorber technology have focused on producing absorbers thatare thin, flexible, and strong. Hence, one-dimension ferrous nano-materials area potential research field, because of their interesting electronic andmagnetic properties. Commercially, EM wave absorbing products are made ofcomposites, which blend the insulating polymer with magnetic fillers. Inparticular, the shape of the magnetic fillers, such flaky, acicular, or fibrousmagnetic metal particles, rather than spherical, is essential for synthesizingthin and lightweight EM wave absorbers with higher permeability. High aspectratio materials exhibit a higher permeability value and therefore betterabsorption of the EM wave, because of electromagnetic anisotropy. Nanowires areusually fabricated by drawing, template synthesis, phase separation, selfassembly, and electrospinning with a thermal treatment and reduction process.Producing nanowires by the electrospinning method involves a conventionalsol-gel process that is simple, unique, and cost-effective. In thispresentation, Magnetic nanowire and dielectric materials coated magneticnanowire with a high aspect ratio were successfully synthesized by theelectrospinning process with heat treatment and reduction. In addition toestimating the EM wave absorption ability of the synthesized magnetic anddielectric materials coated magnetic nanowire with a network analyzer, weinvestigated the possibility of using these nanowires as high-frequency EM waveabsorbers. Furthermore, a wide variety of topics will be discussed such as thetransparent conducting nanowire and semiconducting nanowire/tube with theelectrospinning process.

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고온초전도 PIT 장선재 제조 및 특성 평가 (Fabrication and evaluation of superconducting properties of HIS PIT long tapes)

  • 하홍수;이동훈;양주생;황선역;최정규;김상철;하동우;오상수;권영길
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.1
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    • pp.597-600
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    • 2003
  • Bi-2223/Ag HTS wires have been fabricated by the PIT(powder in tube)process. Intermediate annealing was carried out to increase the homogenization and uniformity of the superconducting filaments embedded in the silver matrix during the deformation process that is important to sustain the engineering critical current density in long superconducting wire. Intermediate annealing act to release the deformation hardening of the superconducting wires during drawing process. Rolling parameters were investigated to roll the superconducting tapes with uniform thickness, width and winding tensions. Critical current of 60 m long superconducting tapes was measured 54.3 A continuously after final sintering heat treatment. The phase analysis of Bi-2223/Ag superconducting tapes are examined by the XRD.

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하이드로포밍 기술을 이용한 자동차 샤시 부품 개발 (Development of Automotive Chassis Parts Using the Hydroforming Technology)

  • 이동화;서창희;이우식;박병철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.354-357
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    • 2001
  • In the present study, front lower arm and engine cradle which are automotive chassis parts were developed using the hydroforming technology. For systematic establishment of parts development process, material properties of tube were reflected at the start of design and problems of initial design drawing were solved by forming analysis. Design and manufacturing technology of hydroforming die were established and the relationship between internal pressure and feeding stroke was studied during try-out. Durability and buckling strength of hydrofromed parts were estimated.

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250 m 급 Bi-2223/Ag 고온 초전도선재 제조 (Fabrication of 250 m class Bi-2223/Ag HTS Tapes)

  • 하홍수;오상수;하동우;장현만;김상철;송규정;박찬;권영길;류강식
    • Progress in Superconductivity
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    • 제3권1호
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    • pp.130-133
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    • 2001
  • A multifilamentary Bi-2223 HTS tape for superconducting power applications was studied through the fabrication of 250-meter long tapes by the PIT(powder in tube) process. To fabricate continuous long wire, a drawing machine, a two-drum bull block and a rolled tape winding machine were developed. Especially, 250-meter long tapes were heat treated in the shape of pancake coil to reduce the heat affect zone and to achieve the high critical current. Engineering critical current density was improved through both the enhancements of critical current density by control of thermal process and the increase of filling factor by using thin Ag alloy sheath tubes less than 1.5 mm in thickness. We have made successfully 250-meter long 37 filamentary tapes with high filling factor up to 31 % employing the modified drawing and rolling technique. The critical current of 250-meter long tapes with pancake coil type was measured by transport method at self-field up to 250 gauss of center field. The measured values, based on the transport critical current at self-field, $I_{c}$ -B characteristics and magnetic field analysis, are 34 A of I$_{c}$ and 4.0 $kA/\textrm{cm}^2$ of $J_{e}$ at 250 m, 77 K, and 0 T. We also have achieved the 56 A of I$_{c}$ and 7.0 $0 kA/\textrm{cm}^2$ of$ J_{e}$ in short tapes at 77K, self-field, and 1$mutextrm{V}$/cm.

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대전류 통전용 Bi-2212/Ag 러더포드 케이블링 공정 연구 (Study on Bi-2212/Ag HTS Rutherford cabling process for high current capacity)

  • 하동우;김상철;한일용;오상수;오재근;이정훈;송규정;이남진
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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    • pp.238-239
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    • 2007
  • The important merit of Bi-2212/Ag wire is to apply cable as round wire state. Bi-2212 high Tc superconducting wires were fabricated in order to apply Rutherford cable near the future. Various Ag ratio from 0.22 to 0.42 of Ag tubes for PID (powder-In-Tube) process were used to investigate the workability and to prevent breakage of filaments during drawing. KERI and Nexans Korea manufactured Rutherford cabling machine by ourselves. Rutherford cables with 20 - 30 strands could be fabricated by this machine. The shape of Rutherford cables were satisfied. The critical current of Bi2212/Ag round wire with 847 filaments showed 400 A at 4.2K and self field.

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Surface and Corrosion Properties of Electrolytic Polished 316L Stainless Steel by Double Melting (VIM and VAR)

  • Hyunseung Lee;Gangsan Kim;Seungho Han;Man-Sik Kong;Jung-Yeul Yun;Si Young Chang
    • 한국주조공학회지
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    • 제43권5호
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    • pp.223-229
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    • 2023
  • In this study, STS316L produced by a double-melting process involving vacuum induction melting (VIM) and vacuum arc remelting (VAR) was subjected to extrusion and drawing to form a tube and was subsequently electrolytic polished (EP). The grain size of the obtained STS316L without EP was approximately 55 ㎛, with no difference found after EP. The thickness of the EP layer was measured by AES and TEM, showing values of approximately 10 nm and 15 nm, respectively. After EP, the Cr/Fe and CrO/FeO ratios of the passive layer increased from 1.48 to 1.62 and from 2.15 to 2.26, respectively, while the surface roughness decreased significantly from 0.255 to 0.024 ㎛. Consequently, the corrosion rate decreased in both NaCl and HCl solutions after the EP process. Additionally, the amounts of eluted Cr and Fe ions were reduced from 1.2 to 0.8 ppb and 10.3 to 0.8 ppb, respectively. Furthermore, polarization tests revealed that STS316L treated with EP required a lower current density to reach a passive state, indicating that corrosion behavior was retarded.

후열처리 조건에 따른 Bi-2212 고온 초전도선의 임계전류 특성 변화 (Effect of after annealing on critical current of Bi-2212 HTS round wires)

  • 하동우;김상철;오재근;오상수;하홍수;송규정;고락길;김호섭;김태형
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 하계학술대회 논문집 Vol.7
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    • pp.91-92
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    • 2006
  • The important merit of Bi-2212/Ag wire is to apply cable as round wire state. Bi-2212 high Tc superconducting wires were fabricated in order to apply Rutherford cable near the future. Various Ag ratio from 0.22 to 0.42 of Ag tubes for PID (powder-In-Tube) process were used to investigate the workability and to prevent breakage of filaments during drawing. In order to find proper heat treatment condition, we investigated micro-structure of Bi-2212/Ag wires by using differential thermal analysis, XRD and SEM. The effect of atmosphere on the peritectic decomposition temperature of precursor was investigated. The shape of grain was observed by SEM to investigate Bi-2212 phase formation in filaments. The higher of Ag ratio of mono filament had the higher critical current density, Jc. The wire with 0.42 of Ag ratio showed 7,886 A/cm2 of Jc at 77K.

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