• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.67-72
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• 2004

Generally, the commercial truck has the hydraulic cab tilting system which absorb the vibrations and impacts of the cab. The cab tilting system is equipped for the maintenance and inspection of truck. And it is very important to help user's feeling of driving and convenience. But when the truck cab is tilted, existing model has serious problem of vibration. To satisfy customer's requirements for convenience, it is necessary to improve the hydraulic truck cab tilting system. In this study, the optimization of cab tilting system is carried out by using the G.A to reduce the vibration. The results show that the vibration is reduced and the mean velocity of tilting is improved. In conclusion the improved cab tilting system can be designed and the possibility of optimal design for cab tilting system by using the GA is testified.

• Journal of Institute of Control, Robotics and Systems
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• v.5 no.4
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• pp.496-503
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• 1999

In this paper, the improvement of cap tilting system in heavy truck and the development of program for automatic design are discussed. Cab tilting system takes some important roles in heavy truck, absorbing discomfort vibration from load, increasing repair efficiency and making sure of safety. Common manual cab tilting system cannot be easily tilt up in sloped road, giving difficulty to driver as cal tilting up/down. So recently hydraulic cab tilting system is in wide use. But some problem such as tilting up/down speed is not constant and sudden swing of cab has brought discredit from user. Therefore, this paper presents advanced cab tilting system which prevents sudden swing of cab and development of program for selecting design parameters automatically.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.3
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• pp.90-98
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• 2001

In this paper, the development of exclusive control valve for improving the performance of truck cab tilting system is discussed. Cab tilting system is implemented to the heavy truck for the convenience of driver. However when tilting up or down, sudden swing of cab has brought discredit on user. To improve this phenomena it is inevitable to use counter balance valve. But because of high pressure and low flow characteristic, general counter balance valve is unsuitable to cab tilting system. Therefore, this paper presents the developments of exclusive return pressure control valve which prevents sudden swing of cab and verify the validity of design through the computer simulation.

• Transactions of the Korean Society of Automotive Engineers
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• v.12 no.4
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• pp.42-49
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• 2004

When a truck cab is conveyed at a constant speed by a hanger and immersed into the painting reservoir, it may fall off from the hanger by buoyancy. In order to reduce the buoyancy, on the bottom of a cab panel are holes placed, which allow paint to flow into the inside of a cab. In this study, a differential equation is derived which can be solved numerically by using 4th-Order Runge-Kutta method to calculate transient behavior of the buoyant force with sizes and locations of the holes given. The solution is utilized to optimally determine sizes and locations of the holes.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.871-876
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• 2005

Currently, the marketable truck has the cab tilting system which highly absorb the vibrations and impacts of cab. The cab tilting system is equipped with the hydraulic system for maintenance and inspection of truck. And it is very important to improve the user's feeling of driving and convenience. To have the better performance, it is important to confirm the dynamic characteristics of each parts of the system. In this study, a mathematical model of the system was derived and the parameters in the model were identified from experimental data. The results of the simulation were compared with those of experiments. These results of the computer simulation and experiments show that the proposed analysis can be applied effectively to design the system. Our results can be utilized for the future research to improve the capability of the truck cab tilting system.

• Journal of the Korean Society of Visualization
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• v.13 no.1
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• pp.9-14
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• 2015

There have been many attempts to reduce the cost of transportation. Especially, drag reduction of heavy vehicles has enormous influence on energy saving by reducing the driving power of the vehicles. In this study, the effects of drag-reducing additive devices such as side skirt, boat tail and cab-roof fairing on the drag reduction of a 5 ton truck model were experimentally investigated. The aerodynamic performance of these flow-control devices attached to heavy vehicle was evaluated through wind tunnel test. In addition, flow patterns around the truck model were visualized by using smoke tube method. The drag coefficient is reduced by up to 5.7%, 7.16% and 22.2% by the side skirt, boat tail and cab-roof fairing, respectively. The interactive effect of the side skirt and boat tail was also investigated.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.2 s.233
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• pp.270-276
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• 2005

This paper develops the flexible computational model of a heavy truck by interfacing the frame modeled as a flexible body to the heavy truck's computational model composed of rigid bodies. The frame is modeled by the finite element method. Three torsional modes and three bending modes of the frame are considered for the interface of the heavy truck's computational model. The actual vehicle test is conducted off road with a velocity of 20km/h. The vertical accelerations at the cab and front axle are measured in the test. For the verification of the developed computational model, the measured vertical acceleration profiles are compared with the simulation results of the heavy truck's flexible computational model. E grade irregular road profile of ISO is used as an excitation input in the simulation. The verified flexible computational model is used to compare the vibration characteristics of a front suspension system having a multi-leaf spring and that having a tapered leaf spring. The comparison results show that the front suspension having a tapered leaf spring has a higher vertical acceleration at the front axle but a lower vertical acceleration at the cab than the suspension system having a multi-leaf spring.

• Proceedings of the KSME Conference
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• 2002.08a
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• pp.667-670
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• 2002

Vehicle's airtight integrity is a very important factor that greatly affects passenger's habitability. However, when a door is closed, the pressure in the passenger compartment increases due to the vehicle's airtight integrity. That pressurizes the eardrums of the passenger, and makes passenger unpleasant. Thus, in this study, the configurations of air ventilation hasve been investigated to reduce pressure in the passenger compartment. Truck cab is utilized to measure the pressure in the passenger compartment. Various kinds of air ventilations are considered to find out optimized pressure in truck cab when a door is closed.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.12
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• pp.109-119
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• 1995

A driveline incorporating universal joints when driving through an angle can excite various components in a vehicle with second order excitation of torsional and bending vibrations, being transmitted either audibly(noise), or physically(vibration). For a certain range of vehicle dpeed noises can be radiated from the cab wall, in which resonances occur by the excitations transmitted from the driveline as a vibration source. In this paper, the excitation mechanism of cab noises is studied especially for the vehicle speed range of 65 .approx. 75 km/h through the simulation for torsional vibrations of the driveline and for bending vibrations of the cab of an 11 Ton grade Cargo Truck, and verified additionally by vibration and noise measurements. As a result, it is found that the uncomfortable noises in the cab are caused mainly by the abrupt increase of the joint angle of driveline near the axle differential resulted from the excessive clearance alignment of the leaf spring gate.

• Proceedings of the KSME Conference
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• 2001.11a
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• pp.489-494
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• 2001

This paper develops a finite element model for frontal crash analysis of a large-sized truck. It is composed of 220 parts, 70,041 nodes and 69,073 elements. This paper explains only major parts' models in detail such as frame, cab, floor, and bumper which affect on crash analysis a lot. In order to prevent penetration not only at a part itself but also between parts, all contact areas are defined using type-36, self-impact type. The developed model's reliability is validated by comparing simulation and crash test results. The results used for model validation are vehicle pulses at B-pillar, and frame and deformation of frame and cab. The frontal crash simulation is performed with the same conditions as crash test. And, it is performed using PAM-CRASH installed in super-computer SP2. The developed model whose reliability is verified may be used as a base to develop a finite element model for occupant behavior and injury coefficient analysis.